Shearable lock mechanism for storm packer anchor

Patent metadata

Field	Value
Publication number	US-12460494-B2
Application number	US-202318498119-A
Country	US
Kind code	B2
Filing date	Oct 31, 2023
Priority date	Oct 31, 2023
Publication date	Nov 4, 2025
Grant date	Nov 4, 2025

Abstract

A downhole tool includes an inner mandrel including external threads. The downhole tool also includes a lock ring positioned around the inner mandrel. The lock ring includes a plurality of segments that are circumferentially-offset from one another. Each segment includes an inner lock segment portion including internal threads that are configured to engage the external threads of the inner mandrel. Each segment also includes an outer lock segment portion that is positioned radially-outward from the inner lock segment portion. Each segment also includes a plurality of shear elements extending at least partially radially-through the inner lock segment portion and the outer lock segment portion to couple the inner lock segment portion and the outer lock segment portion together. The shear elements are configured to shear in response to a predetermined force to decouple the inner lock segment portion from the outer lock segment portion.

First claim

What is claimed is:

1 . A downhole tool, comprising:
an inner mandrel including external threads; and a lock ring positioned around the inner mandrel, wherein the lock ring comprises a plurality of segments that are circumferentially-offset from one another, wherein the segments are configured to separate from one another in response to a radially-outward force, and wherein each segment comprises:
an inner lock segment portion including internal threads that are configured to engage the external threads of the inner mandrel;
an outer lock segment portion that is positioned radially-outward from the inner lock segment portion; and
a plurality of shear elements extending at least partially radially-through the inner lock segment portion and the outer lock segment portion to couple the inner lock segment portion and the outer lock segment portion together, wherein the shear elements are configured to shear in response to a predetermined force to decouple the inner lock segment portion from the outer lock segment portion.

2 . The downhole tool of claim 1 , wherein the internal threads comprise buttress threads, wherein the internal threads are configured to engage the external threads in response to the inner mandrel moving in a downhole direction with respect to the lock ring, and wherein the engagement prevents the inner mandrel from subsequently moving in an uphole direction while the shear elements are intact.

3 . The downhole tool of claim 1 , wherein the predetermined force is an axial force in an uphole direction that is applied to the lock ring by the inner mandrel, and wherein the predetermined force is applied in response to the downhole tool becoming stuck in a well.

4 . The downhole tool of claim 1 , wherein the inner lock segment portion is configured to move in an uphole direction through an annulus formed around the inner mandrel once the shear elements shear, and wherein the outer lock segment portion remains in a recess formed in an outer mandrel of the downhole tool once the shear elements shear.

5 . The downhole tool of claim 1 , wherein the inner lock segment portion is configured to move in an uphole direction together with the inner mandrel, which causes a slips assembly of the downhole tool to retract.

6 . The downhole tool of claim 1 , wherein the downhole tool comprises:
a packer having a packer slips assembly and a seal, wherein the packer slips assembly and the seal are radially-expandable so as to engage a surrounding tubular; and an anchor coupled to and positioned above the packer, wherein the anchor is configured to set the packer, and wherein the anchor comprises the inner mandrel and the lock ring.

7 . The downhole tool of claim 6 , wherein the anchor is configured to transmit a first torque and a first axial force to the packer to set the packer, wherein the anchor is configured to be actuated from an anchor running position in which an anchor slips assembly of the anchor is retracted, to an anchor set position, in which the anchor slips assembly of the anchor is expanded radially-outward, in response to a second torque and a second axial force.

8 . The downhole tool of claim 7 , wherein the anchor in the anchor set position is configured to prevent an uphole-directed force on the packer from releasing the packer slips assembly from engagement with the surrounding tubular.

9 . A method for withdrawing a downhole tool from a well, the method comprising:
moving an inner mandrel of the downhole tool in a downhole direction toward a lock ring of the downhole tool, wherein the lock ring is positioned around the inner mandrel; engaging external threads of the inner mandrel with internal threads of the lock ring; determining that the downhole tool is stuck in the well; exerting a predetermined force on the lock ring in response to determining that the downhole tool is stuck in the well, which causes a shear element in the lock ring to shear, thereby decoupling an inner lock segment portion of the lock ring from an outer lock segment portion of the lock ring, wherein the inner lock segment portion includes the internal threads, and wherein the outer lock segment portion is positioned radially-outward from the inner lock segment portion; retracting a slips assembly of the downhole tool; and withdrawing the downhole tool from the well after the slips assembly retracts.

10 . The method of claim 9 , wherein the lock ring comprises a plurality of segments that are circumferentially-offset from one another, wherein the segments are configured to separate from one another in response to a radially-outward force, wherein one of the segments includes the inner lock segment portion and the outer lock segment portion, and wherein the shear element extends at least partially radially-through the inner lock segment portion and the outer lock segment portion to couple the inner lock segment portion and the outer lock segment portion together.

11 . The method of claim 9 , wherein the inner lock segment portion is configured to move in an uphole direction through an annulus formed around the inner mandrel after the shear element shears, and wherein the outer lock segment portion remains in a recess formed in an outer mandrel of the downhole tool once the shear element shears.

12 . The method of claim 9 , further comprising moving the inner mandrel and the inner lock segment portion in an uphole direction with respect to the outer lock segment portion after the shear element shears, which causes the slips assembly of the downhole tool to retract.

13 . The method of claim 9 , wherein the downhole tool comprises an anchor-packer assembly including an anchor and a packer, wherein determining that the anchor-packer assembly is stuck in the well comprises determining that a locking mechanism of the anchor cannot be unlocked, and wherein the locking mechanism is configured to selectively permit the inner mandrel to move in the downhole direction or an uphole direction relative to a torque mandrel of the anchor.

14 . The method of claim 9 , wherein the downhole tool comprises an anchor-packer assembly including an anchor and a packer, and wherein determining that the anchor-packer assembly is stuck in the well comprises determining that the anchor cannot be actuated back into an anchor running position in which an anchor slips assembly of the anchor is retracted.

15 . The method of claim 9 , wherein the downhole tool comprises an anchor-packer assembly including an anchor and a packer, and wherein determining that the anchor-packer assembly is stuck in the well comprises determining that the anchor cannot be unset by unscrewing the inner mandrel from the lock ring.

16 . The method of claim 15 , wherein unscrewing the inner mandrel from the lock ring is part of a primary way to retract a slips assembly of the downhole tool and subsequently withdraw the downhole tool from the well, wherein exerting the predetermined force is part of a secondary way to retract the slips assembly of the downhole tool and subsequently withdraw the downhole tool from the well, and wherein the secondary way is only performed in response to determining that the anchor cannot be unset by unscrewing the inner mandrel from the lock ring.

17 . A method for withdrawing an anchor-packer assembly from a well, the method comprising:
running the anchor-packer assembly into the well, wherein the anchor-packer assembly comprises:
a packer having a packer slips assembly and a seal, wherein the packer slips assembly and the seal are radially-expandable so as to engage a surrounding

Assignees

• Franks Int Llc

Inventors

• Taylor Robert Justyn

Classifications

• E21B33/1292 Primary

  with means for anchoring against downward and upward movement · CPC title

• E21B33/128

  with a member expanded radially by axial pressure (E21B33/122, E21B33/124 take precedence) · CPC title

• E21B23/006

  "J-slot" systems, i.e. lug and slot indexing mechanisms · CPC title

• E21B33/1208

  characterised by the construction of the sealing or packing means (E21B33/1277 takes precedence) · CPC title

• E21B33/129

  with mechanical slips for hooking into the casing (E21B33/122, E21B33/124 take precedence) · CPC title