Direct electrochemical extraction of lithium from ores

Patent metadata

Field	Value
Publication number	US-12460309-B2
Application number	US-202318861704-A
Country	US
Kind code	B2
Filing date	May 16, 2023
Priority date	May 17, 2022
Publication date	Nov 4, 2025
Grant date	Nov 4, 2025

Abstract

Disclosed is a method for leaching lithium via an electrochemical apparatus including a multi-functional current collector, an electrode, an electrolyte, and a lithium-bearing material, wherein the lithium-bearing material is dispersed or suspended in the electrolyte or the lithium-bearing material is coated onto the current collector. The method involves applying voltage to the current collector to leach lithium from the lithium-bearing material. The method can involve adding promoter additive into the electrolyte to boost lithium extraction within the electrochemical apparatus.

First claim

What is claimed is:

1 . A method for leaching lithium via an electrochemical apparatus including: a multi-functional current collector; an electrode; an electrolyte; and a lithium-bearing material, wherein the lithium-bearing material is dispersed or suspended in the electrolyte or the lithium-bearing material is coated onto the current collector, the method comprising:
applying voltage to the current collector to leach lithium from the lithium-bearing material; and ex-situ adding an oxidant promoter to the electrolyte to increase the amount or rate of electron conduction and/or to lower the reaction potential of the electrochemical apparatus; wherein the lithium-bearing material includes α-spodumene, β-spodumene, lepidolite, hectorite, jadarite, petalite, eucryptite, zinnwaldite, lithiophilite, triphylite, amblygonite, Li-enriched clay, and/or Li-bearing waste stream from mining or processing of coal, coal by-product, coal mineral, oil shale, coal underclay, and/or coal overburden.

2 . The method of claim 1 , wherein:
ex-situ adding the oxidant promoter improves energy efficiency of the electrochemical apparatus.

3 . The method of claim 1 , wherein:
the oxidant promoter includes O 2 , O 3 , H 2 O 2 , HNO 3 , F 2 , Cl 2 , Br 2 , I 2 , ClO − , S 2 O 8 2− , SO 5 2− , KMnO 4 , N 2 O, NO 2 , and/or SO 2 .

4 . The method of claim 1 , further comprising:
in-situ forming of an oxidant promoter with assistance from a catalyst and an oxygen gas to increase the amount or rate of electron conduction and/or to lower the reaction potential of the electrochemical apparatus.

5 . The method of claim 4 , wherein:
in-situ forming of the oxidant promoter improves energy efficiency of the electrochemical apparatus.

6 . The method of claim 4 , wherein:
the oxidant promoter includes O 2 , O 3 , H 2 O 2 , HNO 3 , F 2 , Cl 2 , Br 2 , I 2 , ClO − , S 2 O 8 2− , SO 5 2− , KMnO 4 , N 2 O, NO 2 , and/or SO 2 .

7 . The method of claim 1 , wherein:
the electrolyte includes any one or a combination of H 2 SO 4 , H 2 SO 3 , H 2 S 2 O 8 , HI, HIO, HF, HBr, HBrO, HIO 3 , H 3 PO 4 , H 3 AsO 4 , H 3 BO 3 , KMnO 4 , HNO 3 , HTFSI Bis(trifluoromethane)sulfonimide), HCl, HClO, HClO 2 , HClO 3 , HClO 4 , CH 2 ClCO 2 H (Chloroacetic acid), H 3 C 6 H 5 O 7 (Citric acid), H 2 O 2 , NaOH, Na 2 CO 3 , NaHCO 3 , NaCl, Na 2 S 2 O 8 , NaClO, Na 2 HPO 4 , KCl, K 2 S 208 , KClO, and/or KH 2 PO 4 in a water solvent or an organic solvent.

8 . The method of claim 7 , wherein:
the organic solvent includes LiPF 6 in ethylene carbonate, propylene carbonate, dimethyl carbonate, ethyl methyl carbonate and diethyl carbonate and/or LiTFSI (Lithiumbis(trifluoromethanesulfonyl)imide) in 1,3-dioxolane, tetrahydrofuran, diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether and 1,2-dimethoxyethane.

9 . The method of claim 8 , wherein:
the electrolyte includes a lithium salt.

10 . The method of claim 9 , wherein:
the lithium salt includes LiPF 6 , LiTFSI (Lithiumbis(trifluoromethanesulfonyl)imide), LiFSI (Lithium bis(fluorosulfonyl)imide), Lithium triflate, LiBF 4 , LiClO 4 , LiAsF 6 , LiNO 3 , or combinations thereof, dissolved in an organic solvent.

11 . The method of claim 10 , wherein:
the organic solvent includes one or more carbonate-based solvents, one or more ether-based solvents, one or more diluents, or mixtures thereof.

12 . The method of claim 11 , wherein:
the one or more carbonate-based solvents includes ethylene carbonate, propylene carbonate, dimethyl carbonate or diethyl carbonate; the one or more ether-based solvents includes 1,3-dioxolane, tetrahydrofuran, diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether or 1,2-dimethoxyethane; and the one or more diluents includes 1,1,2,2-tetrafluoroethyl-2,2,3,3-tetrafluoropropyl ether (TTE) and Bis(2,2,2-trifluoroethyl) ether (BTFE).

Assignees

• Penn State Res Found

Inventors

• Shi Feifei
• Zhang Hanrui

Classifications

• C22B3/045 Primary

  Leaching using electrochemical processes · CPC title

• C25C7/02

  Electrodes (consumable anodes for the refining the metals C25C1/00 - C25C5/00); Connections thereof · CPC title

• Y02P10/20

  Recycling · CPC title

• C22B26/12

  Obtaining lithium · CPC title

• C25C3/02 Primary

  of alkali or alkaline earth metals · CPC title