Method for producing resin particles and dryer

Patent metadata

Field	Value
Publication number	US-12460053-B2
Application number	US-202217871459-A
Country	US
Kind code	B2
Filing date	Jul 22, 2022
Priority date	Nov 5, 2021
Publication date	Nov 4, 2025
Grant date	Nov 4, 2025

Abstract

A method for producing resin particles includes drying resin particles in a wet state by passing, without circulating, the resin particles through a drying tube together with a first gas, the resin particles being ones that undergo pressure-induced phase transition. The drying tube has an inlet through which the resin particles are fed into the drying tube, at least one gas blowhole through which a second gas is blown over the resin particles passing through the drying tube, and an outlet through which the resin particles are ejected from the drying tube, and the second gas is blown out of the gas blowhole at a velocity of 50 m/s or more.

First claim

What is claimed is:

1 . A method for producing resin particles, the method comprising:
drying resin particles in a wet state by passing, without circulating, the resin particles through a drying tube together with a first gas, the resin particles being ones that undergo pressure-induced phase transition, wherein: the drying tube has an inlet through which the resin particles are fed into the drying tube, at least one gas blowhole through which a second gas is blown over the resin particles passing through the drying tube, and an outlet through which the resin particles are ejected from the drying tube; and the second gas is blown out of the gas blowhole at a velocity of 50 m/s or more.

2 . A method for producing resin particles, the method comprising:
drying resin particles in a wet state by passing, without circulating, the resin particles through a drying tube together with a first gas, the resin particles being ones that undergo pressure-induced phase transition, wherein: the drying tube has an inlet through which the resin particles are fed into the drying tube, at least one gas blowhole through which a second gas is blown over the resin particles passing through the drying tube, and an outlet through which the resin particles are ejected from the drying tube; and a difference Δ(V 2 −V 1 ) is 40 m/s or more, where V 1 is a velocity of the first gas passing through the drying tube, and V 2 is a velocity of the second gas blown out of the gas blowhole.

3 . The method according to claim 1 for producing resin particles, wherein the drying tube has two or more gas blowholes.

4 . The method according to claim 3 for producing resin particles, wherein the second gas is blown at a velocity of 100 m/s or more out of each of the two or more gas blowholes.

5 . The method according to claim 3 for producing resin particles, wherein Q 2 /(Q 1 +Q 2 )≥0.9, where Q 1 is a flow rate of the first gas through the drying tube, and Q 2 is a total flow rate of the second gas through the gas blowholes.

6 . The method according to claim 1 for producing resin particles, wherein d/D≤0.25, where D is a maximum diameter of the drying tube, and d is a maximum diameter of the gas blowhole.

7 . The method according to claim 6 for producing resin particles, wherein d/D≤0.20, where D is a maximum diameter of the drying tube, and d is a maximum diameter of the gas blowhole.

8 . The method according to claim 1 for producing resin particles, the method further comprising collecting the resin particles ejected from the drying tube at a collector, wherein:
a temperature T 1 of the second gas blown out of the gas blowhole is 50° C. or above and 70° C. or below, and a temperature T 2 of the second gas in the collector is 20° C. or above or 40° C. or below.

9 . The method according to claim 8 for producing resin particles, wherein the collector includes a bag filter, and a gas that passes through a filtration bag in the bag filter has a linear velocity of 0.1 m/s or less.

10 . The method according to claim 1 for producing resin particles, wherein
8° C.≤ T A −T B   (1)

where T A is a temperature at which the resin particles exhibit a viscosity of 10,000 Pa·s under a pressure of 1 MPa, and T B is a temperature at which the resin particles exhibit a viscosity of 10,000 Pa·s under a pressure of 10 MPa.

Assignees

• Fujifilm Business Innovation Corp

Inventors

• Tatekawa Takahisa
• Yamanaka Kiyohiro
• Murase Shinichi

Classifications

• F26B21/35

  Temperature; Pressure · CPC title

• F26B21/37

  Velocity of flow; Quantity of flow · CPC title

• F26B21/50

  Ducting arrangements from the source of air or other gases to the materials or objects being dried · CPC title

• F26B17/107

  pneumatically inducing within the drying enclosure a curved flow path, e.g. circular, spiral, helical; Cyclone or Vortex dryers (swirl or curved flow path induced mechanically, i.e. by rotating element F26B3/0923) · CPC title

• C08J2333/08

  Homopolymers or copolymers of acrylic acid esters · CPC title