Extruder and method of manufacturing resin product

Patent metadata

Field	Value
Publication number	US-12459187-B2
Application number	US-202118272586-A
Country	US
Kind code	B2
Filing date	Oct 13, 2021
Priority date	Feb 2, 2021
Publication date	Nov 4, 2025
Grant date	Nov 4, 2025

Abstract

An extruder includes a cylinder 2 and a die 5 attached to the cylinder 2. The die 5 has a resin flow path portion 22 to which a molten resin is supplied from the cylinder 2 and a hole 21 which is connected to the resin flow path portion 22 and from which the molten resin is discharged. The extruder further includes a pressure measurement unit 31 configured to measure a pressure of the molten resin in the cylinder 2 or the die 5 and a calculation unit configured to calculate a viscosity of the molten resin based on a measured value of the pressure measurement unit 31.

First claim

The invention claimed is:

1 . An extruder comprising:
a cylinder; a die attached to the cylinder; a resin flow path portion which is provided in the die and to which a molten resin is supplied from the cylinder; a plurality of holes which are provided in the die and connected to the resin flow path portion and from which the molten resin is discharged; a pressure measurement unit configured to measure a pressure of the molten resin in the die; and a calculation unit configured to calculate a viscosity of the molten resin based on a measured value of the pressure measurement unit, wherein the die includes a die main body portion in which the plurality of holes are formed and a die holder portion configured to hold the die main body portion, wherein the resin flow path portion is formed across the die holder portion and the die main body portion, wherein the pressure measurement unit is arranged in the die main body portion and measures the pressure of the molten resin flowing through the resin flow path portion in the die main body portion, and wherein resin pellets are manufactured by using the molten resin discharged from the plurality of holes.

2 . The extruder according to claim 1 ,
wherein a member having a plurality of openings through which the molten resin can pass is arranged on an upstream side of the plurality of holes, and wherein the pressure measurement unit measures the pressure of the molten resin on a downstream side of the member and on an upstream side of the hole.

3 . The extruder according to claim 2 ,
wherein the member is arranged between the cylinder and the die.

4 . The extruder according to claim 2 ,
wherein the member includes a breaker plate.

5 . The extruder according to claim 2 ,
wherein the member includes a screen mesh.

6 . The extruder according to claim 1 further comprising:
a display unit configured to display the viscosity calculated by the calculation unit.

7 . The extruder according to claim 6 further comprising:
a storage unit configured to store the viscosity calculated by the calculation unit.

8 . The extruder according to claim 1 ,
wherein the pressure measurement unit includes a pressure sensor.

9 . A method of manufacturing a resin product comprising steps of:
(a) preparing an extruder including:
a cylinder;
a die attached to the cylinder;
a pressure measurement unit arranged in the die; and
a calculation unit;
(b) supplying a resin material into the cylinder to form a molten resin and discharging the molten resin from a plurality of holes of the die; (c) manufacturing resin pellets by using the molten resin discharged from the plurality of holes; (d) measuring a pressure of the molten resin in the die by the pressure measurement unit; and (c) calculating a viscosity of the molten resin by the calculation unit based on the pressure of the molten resin measured in step (d), wherein the die includes a die main body portion in which the plurality of holes are formed and a die holder portion configured to hold the die main body portion, wherein a resin flow path portion to which the molten resin is supplied from the cylinder is formed across the die holder portion and the die main body portion, wherein the plurality of holes are connected to the resin flow path portion, wherein the pressure measurement unit is arranged in the die main body portion, and wherein in the step (d), the pressure measurement unit measures the pressure of the molten resin flowing through the resin flow path portion in the die main body portion.

10 . The method of manufacturing a resin product according to claim 9 further comprising a step of:
(f) displaying the viscosity of the molten resin calculated in the step (e) on a display unit.

11 . The method of manufacturing a resin product according to claim 9 ,
wherein the extruder further includes a member having a plurality of openings through which the molten resin can pass and arranged on an upstream side of the plurality of holes, and wherein the pressure measurement unit measures the pressure of the molten resin on a downstream side of the member and on an upstream side of the plurality of holes.

Assignees

• Japan Steel Works Ltd

Inventors

• Yokomizo Kazuya
• Fukuzawa Yohei

Classifications

• B29C2948/92409

  Die; Nozzle zone · CPC title

• B29C2948/92019

  Pressure · CPC title

• B29C48/68

  Barrels or cylinders · CPC title

• B29C48/695

  Flow dividers, e.g. breaker plates · CPC title

• B29C48/69

  Filters or screens for the moulding material · CPC title