Ultrasonic transducer with stacked membranes

Patent metadata

Field	Value
Publication number	US-12459003-B2
Application number	US-202117796467-A
Country	US
Kind code	B2
Filing date	Feb 2, 2021
Priority date	Feb 3, 2020
Publication date	Nov 4, 2025
Grant date	Nov 4, 2025

Abstract

An ultrasonic transducer is described that includes a stack of at least two membranes attached to a substrate. An electric circuit is coupled to the electrodes with a controller configured to apply a first electric signal to a first electrode on the first membrane, and a different, second electric signal to a second electrode on the second membrane. The first and second electric signals are configured to apply a varying voltage between the first electrode and the second electrode during a respective vibration cycle of the membranes. The first electrode on the first membrane is configured to interact with the second electrode on the second membrane by a varying electrostatic force during the respective vibration cycle depending on the varying voltage.

First claim

The invention claimed is:

1 . An ultrasonic transducer comprising:
a stack of at least two membranes attached to a substrate, wherein a first membrane and a second membrane of the at least two membranes are separated by a spacing there between, wherein the substrate surrounds the stack in a plane of the membranes; wherein the first membrane in the stack is parallel and facing the second membrane in the stack, wherein the first membrane and the second membrane are configured to vibrate at an ultrasonic frequency for transceiving ultrasonic waves, and wherein the first membrane and the second membrane each comprise a set of electrodes; an electric circuit coupled to the set of electrodes with a controller configured to apply a first electric signal to a first electrode on the first membrane, and a different, second electric signal to a second electrode on the second membrane; wherein the first electric signal and the second electric signal are configured to apply a varying voltage between the first electrode and the second electrode during a respective vibration cycle of the membranes at the ultrasonic frequency; and wherein the first electrode on the first membrane is configured to interact with the second electrode on the second membrane by a varying electrostatic force during the respective vibration cycle depending on the varying voltage.

2 . The ultrasonic transducer according to claim 1 , wherein the controller is configured to apply a first voltage between the first electrode and the second electrode during a first half of the respective vibration cycle, and a second voltage between the first electrode and the second electrode during a second half of the respective vibration cycle, wherein the second voltage is higher than the first voltage.

3 . The ultrasonic transducer according to claim 2 , wherein controller is configured to apply, by variation in the varying voltage, an attractive electrostatic force between the first electrode and the second electrode only during the second half of the respective vibration cycle.

4 . The ultrasonic transducer according to claim 3 , wherein the attractive electrostatic force is exclusively applied during the second half of the respective vibration cycle when the first membrane moves in one direction, and not during the first half when the first membrane moves in an opposite direction of the one direction.

5 . The ultrasonic transducer according to claim 1 , wherein at least one of the first membrane and the second membrane comprises a respective piezoelectric layer sandwiched by a respective set of electrodes to transceive piezoelectric signals in accordance with the respective vibration cycle, wherein the piezoelectric signals are configured to generate a respective piezoelectric force on a respective at least one of the first membrane and the second membrane.

6 . The ultrasonic transducer according to claim 1 , wherein the electric circuit is configured to apply sets of electrical signals to respective sets of electrodes causing the first membrane and the second membrane to vibrate in unison by moving in a same direction at a same time.

7 . The ultrasonic transducer according to claim 1 , wherein a first set of piezoelectric signals is applied to a first set of electrodes on the first membrane to cause a varying voltage across a first piezoelectric layer on the first membrane, and a second set of piezoelectric signals is applied to a second set of electrodes on second membrane to cause a varying voltage across a second piezoelectric layer on the second membrane, wherein the varying voltage across the first piezoelectric layer is in phase with the varying voltage across a second piezoelectric layer, or in counter-phase.

8 . The ultrasonic transducer according to claim 1 , wherein a first set of piezoelectric signals to a first piezoelectric layer on the first membrane is configured to generate a first piezoelectric force in a same direction as the electrostatic force during a second half of the respective vibration cycle.

9 . The ultrasonic transducer according to claim 8 , wherein the first piezoelectric force and the electrostatic forces, in combination, cause an increased first amplitude of the first membrane compared to a second amplitude of the second membrane.

10 . The ultrasonic transducer according to claim 1 , wherein the first electrode on the first membrane, which is configured to interact with the second electrode on the second membrane by the varying electrostatic force, is also one of a first set of piezo electrodes sandwiching a first piezoelectric layer on the first membrane.

11 . The ultrasonic transducer according to claim 1 , wherein each of the first membrane and the second membrane comprises a first flexible foil and a second flexible foil, respectively, with a stack of layers including the respective first electrode and second electrode, wherein the first membrane and the second membrane are adhered to respective substrate layers of the substrate with an intermediate substrate layer disposed between the first flexible foil and the second flexible foil to form the spacing there between, wherein the ultrasonic transducer is formed at an opening in the substrate layers.

12 . The ultrasonic transducer according to claim 1 , wherein the first membrane and the second membrane each have a relatively thick or stiff section at a center compared to an edge.

13 . The ultrasonic transducer according to claim 1 , wherein the first membrane comprises:
a first area of conductive material forming the first electrode for electrostatic interaction with the second electrode on the second membrane; and a second area of conductive material, adjacent the first area, forming a piezoelectric electrode of a set of piezoelectric electrodes sandwiching a respective first piezoelectric layer on the first membrane.

14 . The ultrasonic transducer according to claim 13 , wherein the first electrode covers a central area of the first membrane, and wherein the piezoelectric electrode covers a peripheral area of the first membrane surrounding the central area, wherein the central area covered by the first electrode is disposed between a center of the first membrane up to a first radial distance from the center, and the peripheral area covered by the piezoelectric electrode is disposed outside the first radial distance, and wherein the first radial distance is less than half a radius of the first membrane.

15 . A method of controlling an ultrasonic transducer comprising a first membrane and a second membrane of a stack of at least two membranes attached to a substrate, wherein the first membrane and the second membrane are separated by a spacing there between,
wherein the substrate surrounds the stack in plane of the membranes; wherein the first membrane in the stack is parallel and facing the second membrane in the stack, wherein the membranes are configured to vibrate at an ultrasonic frequency for transceiving ultrasonic waves, wherein each membrane comprises a set of electrodes, wherein the method comprises applying a first electric signal to a first electrode on the first membrane, and a different, second electric signal to a second electrode on the second membrane; wherein the first electric signal and the second electric signal are configured to apply a varying voltage between the first electrode and the second electrode during a respective vibration cycle of the first membrane and the second membrane at the ultrasonic frequency; wherein the first electrode on the first membrane is configured to interact with the second electrode on the second membrane by a

Assignees

• TNO

Inventors

• Van Neer Paul Louis Maria Joseph
• Volker Arno Willem Frederik
• Gelinck Gerwin Hermanus
• Akkerman Hylke Broer
• Van Mol Antonius Maria Bernardus

Classifications

• B06B2201/55

  Piezoelectric transducer · CPC title

• B06B2201/51

  Electrostatic transducer · CPC title

• B06B2201/20

  Application to multi-element transducer · CPC title

• B06B1/0292 Primary

  Electrostatic transducers, e.g. electret-type · CPC title

• B06B1/0215

  for generating pulses, e.g. bursts of oscillations, envelopes · CPC title