Intermedullary lengthening implant with integrated load sensor

Patent metadata

Field	Value
Publication number	US-12458417-B2
Application number	US-202217887789-A
Country	US
Kind code	B2
Filing date	Aug 15, 2022
Priority date	Aug 15, 2022
Publication date	Nov 4, 2025
Grant date	Nov 4, 2025

Abstract

Various implementations include implants and related methods for moving bone. Certain implementations include an implant for moving bone in a patient's body, the implant including: an implantable biocompatible housing; a first adjustment rod at least partially overlapping the implantable biocompatible housing; a driver configured to drive the first adjustment rod to enable movement of the first adjustment rod relative to the housing; and a load sensor positioned within the housing and configured to indicate a load applied by the driver on the first adjustment rod.

First claim

We claim:

1 . An implant for moving bone in a patient's body, the implant comprising:
an implantable biocompatible housing having a longitudinal axis; a first adjustment rod at least partially overlapping the implantable biocompatible housing; a driver configured to drive the first adjustment rod to enable movement of the first adjustment rod relative to the implantable biocompatible housing; a load sensor positioned within the implantable biocompatible housing and configured to indicate a load applied by the driver on the first adjustment rod, wherein the implantable biocompatible housing has a non-circular cross-section perpendicular to the longitudinal axis that limits rotation of the load sensor; and a wedge lock positioned within the implantable housing and configured to be engaged to transfer tension to the load sensor when the implant is in tensile mode wherein the load sensor includes a bi-directional load sensor coupled with the driver and configured to indicate both a compressive load and a tensile load applied by the driver to the first adjustment rod, wherein the load sensor is rotationally fixed relative to the implantable biocompatible housing.

2 . The implant of claim 1 , wherein the implant is configured to be wirelessly communicatively coupled to an external control device for transmitting data from the load sensor, wherein the implant comprises a wireless transmitter and one or more processors configured to cause the wireless transmitter to transmit data from the load sensor.

3 . The implant of claim 1 ,
wherein the implantable biocompatible housing comprises a first cavity defining an opening; wherein the first adjustment rod is at least partially disposed within the first cavity; wherein the driver is positioned between the load sensor and the opening.

4 . The implant of claim 1 , wherein the driver includes a magnetic actuator configured to be actuated by a magnetic field external to the patient's body, wherein the implant has a proximal end and a distal end, wherein the driver further includes a driven gear system coupled with the magnetic actuator, wherein the load sensor is proximal to the driver, and wherein the driven gear system is distal to the load sensor.

5 . The implant of claim 1 , wherein the load sensor includes a button-type load cell.

6 . The implant of claim 1 , wherein the load sensor is configured to monitor the load applied by the driver on the first adjustment rod during adjustment of the first adjustment rod.

7 . The implant of claim 1 , the implant further comprising a coupler holding the load sensor in the portion of the implantable biocompatible housing, wherein the load sensor includes a bi-directional load sensor coupled with the driver and configured to indicate both a compressive load and a tensile load applied by the driver to the first adjustment rod.

8 . The implant of claim 1 , wherein a proximal end of the first adjustment rod engages a lead screw and is configured to move with the lead screw.

9 . The implant of claim 1 , wherein the implant is an intermedullary implant, and wherein the implant is configured to aid in treatment of a limb length discrepancy or a bone defect in the patient's body.

10 . A method of intermedullary adjustment of a patient's bone comprising inserting the implant of claim 1 into said bone.

11 . An implant for moving bone in a patient's body, the implant comprising:
an implantable biocompatible housing having a first cavity; a first adjustment rod at least partially contained within the first cavity; a driver configured to drive the first adjustment rod to enable movement relative to the implantable biocompatible housing, wherein the driver includes:
a magnetic actuator configured to be actuated by a magnetic field external to the patient's body; and
a driven gear system coupled with the magnetic actuator;
a load sensor positioned between the driven gear system of the driver and the first adjustment rod, the load sensor for indicating a load applied by the driver on the first adjustment rod, wherein the implantable biocompatible housing has a non-circular cross-section perpendicular to the longitudinal axis that limits rotation of the load sensor; and a wedge lock positioned within the implantable housing and configured to be engaged to transfer tension to the load sensor when the implant is in tensile mode.

12 . The implant of claim 11 , wherein the load cell is configured to rotate with the driver relative to the implantable biocompatible housing.

13 . The implant of claim 11 , wherein the load sensor includes a bi-directional load sensor coupled with the driver and configured to indicate both a compressive load and a tensile load applied by the driver to the first adjustment rod.

14 . The implant of claim 11 , wherein a proximal end of the first adjustment rod engages a lead screw and is configured to move with the lead screw.

15 . The implant of claim 11 , wherein the implant is configured for intermedullary placement in a patient, and wherein the implant is configured to aid in treatment of a limb length discrepancy or a bone defect in the patient's body.

16 . A method of intermedullary adjustment of a patient's bone using the implant of claim 11 .

17 . A method comprising:
causing an implanted distraction device to expand using an external control device, wherein the implanted distraction device includes:
an implantable biocompatible housing and a load sensor positioned within the implantable biocompatible housing, and a wedge lock positioned within the implantable housing and configured to be engaged to transfer tension to the load sensor when the implant is in tensile mode, wherein the implantable biocompatible housing has a non-circular cross-section perpendicular to the longitudinal axis that limits rotation of the load sensor;
measuring load sensor data with a load sensor of the implanted distraction device; and determining, using the load sensor data, an amount of movement of bone in the patient's body wherein the load sensor enables determination of the amount of movement of bone in the patient's body without imaging of the bone in the patient's body, and wherein the external control device is located proximate to the patient's body during expansion of the implanted distraction device, or remote relative to the patient's body during expansion of the implanted distraction device.

18 . The method of claim 17 , wherein determining the amount of movement of the bone in the patient's body includes converting the load sensor data into an estimated bone movement value, wherein the estimated bone movement value compensates for a margin of error.

Assignees

• Nuvasive Specialized Orthopedics Inc

Inventors

• Meyer Nathan
• Bae Youngsam

Classifications

• A61B2017/00221

  with wireless transmission of data, e.g. by infrared radiation or radiowaves · CPC title

• A61B2017/00398

  using powered actuators, e.g. stepper motors, solenoids · CPC title

• A61B2562/0252

  Load cells · CPC title

• A61B2017/564

  Methods for bone or joint treatment · CPC title

• A61B2090/064

  for measuring force, pressure or mechanical tension · CPC title