Removable battery designs for custom hearing instruments

Patent metadata

Field	Value
Publication number	US-12457461-B2
Application number	US-202318181361-A
Country	US
Kind code	B2
Filing date	Mar 9, 2023
Priority date	Apr 15, 2022
Publication date	Oct 28, 2025
Grant date	Oct 28, 2025

Abstract

A hearing instrument may comprise a housing that defines a cavity, wherein the housing includes an inner side that is formed to conform with user anatomy, an outer side that is externally visible when the hearing instrument is placed within an ear of a user. The hearing instrument may further comprise circuitry disposed inside the cavity, wherein the circuitry includes an antenna disposed adjacent an inner surface of the outer side of the housing. A battery door may be attached to the housing, wherein the battery door is positioned such that a battery can be inserted and removed via the battery door, wherein upon insertion of the battery into the hearing instrument, the battery is disposed behind the antenna relative to the outer side of the housing.

First claim

What is claimed is:

1. A hearing instrument comprising:
a housing that defines a cavity, wherein the housing includes an inner side that is formed to conform with user anatomy, and an outer side that is externally visible when the hearing instrument is placed within an ear of a user;
a structural insert disposed within the cavity;
circuitry disposed inside the cavity, wherein the circuitry includes an antenna disposed adjacent an inner surface of the outer side of the housing; and
a battery door attached to the housing, wherein the battery door is positioned such that a battery can be inserted and removed via the battery door, wherein upon insertion of the battery into the hearing instrument, the battery is disposed behind the antenna relative to the outer side of the housing, wherein the structural insert is formed to hold the battery within the cavity of the housing when the battery door is closed, wherein the structural insert includes a plurality of pillars extending from a body of the structural insert inside the cavity towards the outer side of the housing, and wherein the pillars provide structural retention for the antenna.

2. The hearing instrument of claim 1 , wherein when an inner side of the hearing instrument is placed within the ear of the user, the battery door is disposed proximate a posterior portion of the ear of the user and outside of a concha.

3. The hearing instrument of claim 1 , further comprising:
one or more microphone input ports disposed near a top side of the outer side of the housing.

4. The hearing instrument of claim 3 , wherein the circuitry includes:
a printed circuit board assembly (PCBA) that includes one or more functional circuits, wherein the PCBA is disposed within the cavity perpendicular to the antenna, wherein the antenna is electrically connected to the PCBA and the battery provides power to the PCBA when the battery is inserted into the cavity via the battery door; and
wherein the hearing instrument includes one or more microphones disposed within the cavity behind the one or more microphone input ports, wherein the one or more microphones are electrically connected to the PCBA.

5. The hearing instrument of claim 3 , further comprising:
a functional button disposed near the top side of the outer side of the housing; and
a volume control dial disposed near a bottom side of the outer side of the housing.

6. The hearing instrument of claim 1 , wherein the battery door comprises a tray and the battery can be positioned in the tray when the battery door is opened.

7. The hearing instrument of claim 1 ,
wherein the housing comprises a multi-piece construction,
wherein a first piece of the housing includes the outer side and the battery door, and
wherein a second piece of the housing defines the inner side that is formed to conform with the user anatomy, wherein the first piece and the second piece are affixed to form the housing.

8. The hearing instrument of claim 7 , wherein the first piece and the second piece are formed to define sufficient thickness for the housing so that when the hearing instrument is worn by the user, the battery door is positioned outside of a concha.

9. The hearing instrument of claim 7 , wherein the first piece includes at least two separate parts that are assembled to form the first piece, wherein a first part defines the outer side and a second part is attached to the first part so as to define a door frame for the battery door.

10. The hearing instrument of claim 1 , further comprising a pin positioned in the housing perpendicular to the antenna, wherein the pin defines a hinge for opening and closing the battery door.

11. The hearing instrument of claim 1 , wherein the circuitry includes a printed circuit board assembly (PCBA), the hearing instrument further comprising:
a conductor positioned within the structural insert, wherein the conductor is formed to provide electrical connections to an anode and a cathode of the battery and wherein the conductor is further connected to the PCBA.

12. The hearing instrument of claim 1 , wherein the pillars provide structural support to the housing.

13. The hearing instrument of claim 1 , wherein the battery door is positioned within a slot formed along an edge of the housing and formed within the outer side of the housing, wherein the edge is perpendicular to the antenna.

14. The hearing instrument of claim 1 , wherein the antenna defines a planar shape.

15. The hearing instrument of claim 14 , wherein the antenna comprises a planar inverted-F antenna (PIFA).

16. The hearing instrument of claim 15 , wherein the antenna is configured to send or receive wireless signals in a frequency band that includes 2.4 Gigahertz.

17. A hearing instrument comprising:
a housing that defines a cavity, wherein the housing includes an inner side that is formed to conform with user anatomy, an outer side that is externally visible when the hearing instrument is placed within an ear of a user;
a structural insert disposed within the cavity;
one or more microphone input ports disposed near a top side of the outer side of the housing;
a functional button disposed near the top side of the outer side of the housing;
a volume control dial disposed near a bottom side of the outer side of the housing;
circuitry disposed inside the cavity, wherein the circuitry includes a planar antenna disposed adjacent an inner surface of the outer side of the housing, and a printed circuit board assembly (PCBA) that includes one or more functional circuits, wherein the PCBA is disposed within the cavity perpendicular to the planar antenna, wherein the planar antenna is electrically connected to the PCBA;
one or more microphones disposed within the cavity behind the one or more microphone input ports, wherein the one or more microphones are electrically connected to the PCBA; and
a battery door attached to the housing and configured to open laterally from an edge of the hearing instrument, wherein the edge is disposed perpendicular to the planar antenna, wherein the battery door is positioned such that a battery can be inserted and removed via the battery door, wherein upon insertion of the battery into the hearing instrument, the battery is disposed behind the planar antenna relative to the outer side of the housing, and wherein the battery provides power to the PCBA when the battery is inserted into the cavity via the battery door, wherein the structural insert is formed to hold the battery within the cavity of the housing when the batter door is closed, wherein the structural insert includes a plurality of pillars extending from a body of the structural insert inside the cavity towards the outer side of the housing, and wherein the pillars provide structural protection for the planar antenna.

18. The hearing instrument of claim 17 , further comprising:
a conductor positioned within the structural insert, wherein the conductor is formed to provide electrical connections to an anode and a cathode of the battery and wherein the conductor is further connected to the PCBA.

19. The hearing instrument of claim 17 , wherein the battery door comprises a tray that extends laterally from the edge of the hearing instrument and the battery can be positioned in the tray when the battery door is opened.

Assignees

• Starkey Labs Inc

Inventors

• Borra Ganesh
• Reis Jr Joseph Matthias
• Owens Ryan
• Pankratz Mark Allen

Classifications

• H04R2225/51

  Aspects of antennas or their circuitry in or for hearing aids · CPC title

• H04R25/603

  of mechanical or electronic switches or control elements · CPC title

• H04R2225/025

  In the ear hearing aids [ITE] hearing aids · CPC title

• H04R25/65

  Housing parts, e.g. shells, tips or moulds, or their manufacture · CPC title

• H04R25/602 Primary

  of batteries · CPC title