Device for manufacturing a lamination stack

Patent metadata

Field	Value
Publication number	US-12456905-B2
Application number	US-202318223879-A
Country	US
Kind code	B2
Filing date	Jul 19, 2023
Priority date	Jul 22, 2022
Publication date	Oct 28, 2025
Grant date	Oct 28, 2025

Abstract

Device for manufacturing a lamination stack (E) for a rotating electrical machine, each lamination having a plurality of lamination sectors with notches. The laminations providing a central bore. The device including a mandrel for receiving the stacked lamination sectors, in which the mandrel includes a mandrel body provided with longitudinal slots, bars received in the longitudinal slots of the mandrel body, the bars being magnetizable, a magnetization system for the bars, and alignment pins intended to be received in the notches of the laminations to align the notches.

First claim

The invention claimed is:

1. A device for manufacturing a lamination stack (E) for a rotating electrical machine, each lamination comprising a plurality of lamination sectors with notches, the laminations having a central bore,
the device comprising a mandrel for receiving the stacked lamination sectors, the mandrel comprising:
a mandrel body provided with longitudinal slots,
bars received in the longitudinal slots of the mandrel body, the bars being magnetizable,
a magnetization system for the bars, and
alignment pins intended to be received in the notches of the laminations to align the notches.

2. The device according to claim 1 , wherein the mandrel body is made of a non-magnetic material.

3. The device according to claim 1 , wherein the bars are made of a soft ferromagnetic material.

4. The device according to claim 1 , wherein the bars project slightly radially outwards from the mandrel body.

5. The device according to claim 1 , wherein the bars project radially inwards from the mandrel body into the central bore thereof.

6. The device according to claim 1 , wherein the magnetization system has coils arranged on some or all of the bars in the central bore of the mandrel body.

7. The device according to claim 1 , wherein the mandrel has a plurality of circumferential rows of bars distributed longitudinally about the central bore of the mandrel body.

8. The device according to claim 1 , wherein the alignment pins are made of a non-magnetic material.

9. The device according to claim 1 , wherein a width (l) of the alignment pins in cross section decreases further away from a longitudinal axis of the device.

10. The device according to claim 1 , wherein the alignment pins are received in longitudinal notches in each bar, which extend radially beyond the diameter of the central bore in the laminations.

11. The device according to claim 1 , wherein the bars are designed to be moveable longitudinally, the device comprising notably a slope on the outer surface, the mandrel body comprising notably an outer surface inclined by an angle α in relation to a longitudinal axis of the vertical device.

12. The device according to claim 1 , wherein the lamination sectors are grouped into sector packets, a first interface defined between two adjacent sector packets located at a first distance along the longitudinal axis of the device being angularly offset from a second interface defined between two adjacent sector packets located at a second distance along the longitudinal axis of the device, different from the first distance.

13. The device according to claim 1 , wherein the device comprises a placement system for the lamination sectors.

14. A stator of a rotating electrical machine, comprising a lamination stack made using the device according to claim 1 .

15. A pressing and gripping system for a lamination stack, obtained using the device according to claim 1 , comprising one or more vertical clamps designed to be clamped onto a support plate for the sectors.

Assignees

• Leroy Somer Moteurs

Inventors

• Vohlgemuth Patrick

Classifications

• B32B2457/00

  Electrical equipment · CPC title

• B32B37/0046

  characterised by constructional aspects of the apparatus · CPC title

• H02K2201/15

  Sectional machines · CPC title

• H02K1/16

  Stator cores with slots for windings · CPC title

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title