Waste battery treatment method

Patent metadata

Field	Value
Publication number	US-12456767-B2
Application number	US-202017640379-A
Country	US
Kind code	B2
Filing date	Sep 24, 2020
Priority date	Sep 25, 2019
Publication date	Oct 28, 2025
Grant date	Oct 28, 2025

Abstract

The present invention relates to a waste battery treatment method which includes preparing a waste battery including a waste positive electrode which includes an aluminum current collector and a positive electrode active material layer formed on at least one surface of the aluminum current collector, heat treating the waste battery at a temperature of 650° C. or higher in an air atmosphere or oxidizing atmosphere to convert the aluminum current collector into aluminum oxide, and recovering aluminum oxide powder and positive electrode active material powder from the heat-treated waste battery.

First claim

The invention claimed is:

1. A waste battery treatment method comprising:
preparing a waste battery including a waste positive electrode that includes an aluminum current collector and a positive electrode active material layer formed on at least one surface of the aluminum current collector;
heat treating the waste battery including heat treating the waste battery at a temperature of 650° C. or higher in an air atmosphere or an oxidizing atmosphere to convert the aluminum current collector into aluminum oxide;
recovering aluminum oxide powder and positive electrode active material powder from the heat-treated waste battery; and
recovering a valuable metal from the positive electrode active material powder including adding the recovered positive electrode active material powder and the recovered aluminum oxide powder to an acidic solution to form a leachate, wherein the recovering of the valuable metal is without a process of extracting aluminum from a leachate.

2. The waste battery treatment method of claim 1 , wherein the temperature of the heat treatment is from 650° C. to 1,080° C.

3. The waste battery treatment method of claim 1 , further comprising shredding the waste battery before the heat treating of the waste battery.

4. The waste battery treatment method of claim 1 , wherein the air atmosphere or the oxidizing atmosphere is an atmosphere containing 21 mol % to 99 mol % of oxygen.

5. The waste battery treatment method of claim 1 , wherein the waste battery further includes an electrolyte, and
the preparing of the waste battery comprises removing the electrolyte from the waste battery and deactivating the battery.

6. The waste battery treatment method of claim 1 , wherein the waste battery further comprises a waste negative electrode including a copper current collector.

7. The waste battery treatment method of claim 6 , further comprising removing carbon in a negative electrode active material layer of the waste negative electrode.

8. The waste battery treatment method of claim 7 , wherein the removing of the carbon comprises preliminarily heat treating the waste battery at a temperature of from 250° C. to 500° C.

9. The waste battery treatment method of claim 1 , wherein the heat treating of the waste battery includes heating the waste battery in multi-stages.

10. The waste battery treatment method of claim 9 , wherein the heating of the waste battery in multi-stages comprises secondarily heating the waste battery to the temperature range of 650° C. or higher, after primarily heating the waste battery to a temperature of from 250° C. to 500° C., and heat treating the waste battery while maintaining the temperature of 650° C. or higher for a certain period of time.

11. The waste battery treatment method of claim 1 , wherein the aluminum oxide powder recovered from the heat-treated waste battery has a particle diameter of 10 mm or less.

12. The waste battery treatment method of claim 1 , further comprising separating aluminum oxide from the acidic solution.

13. The waste battery treatment method of claim 12 , wherein the separating of the aluminum oxide comprises separating aluminum oxide, as a residue, from the acidic solution through a filtration and washing process.

14. The waste battery treatment method of claim 1 , wherein the acidic solution comprises at least one of sulfuric acid or hydrochloric acid.

15. The waste battery treatment method of claim 1 , wherein the waste battery treatment method is free of a comminution process.

16. The waste battery treatment method of claim 15 , wherein the aluminum oxide powder recovered from the heat-treated waste battery has a particle diameter of 10 mm or less.

17. The waste battery treatment method of claim 16 , wherein the temperature of the heat treatment is from 650° C. to 1,080° C.

18. The waste battery treatment method of claim 17 , wherein the heat treating of the waste battery includes heating the waste battery in multi-stages,
wherein the heating of the waste battery in multi-stages comprises secondarily heating the waste battery to the temperature range of 650° C. to 1,080° C., after primarily heating the waste battery to a temperature of from 250° C. to 500° C., and heat treating the waste battery while maintaining the temperature of 650° C. to 1,080° C. for a certain period of time to form the aluminum oxide powder and the positive electrode active material powder.

19. The waste battery treatment method of claim 1 , wherein the recovering of the aluminum oxide powder and the positive electrode active material powder is performed directly after the heat treating of the waste battery at the temperature of 650° C. or higher in the air atmosphere or the oxidizing atmosphere.

20. The waste battery treatment method of claim 1 , wherein the valuable metal includes lithium.

Assignees

• Lg Energy Solution Ltd

Inventors

• Jang Eun Su
• Kim Jeong Kyu
• Joo Bon Sik

Classifications

• H01M4/661

  Metal or alloys, e.g. alloy coatings (H01M4/669 take precedence) · CPC title

• C22B7/007

  by acid leaching · CPC title

• C01F7/47

  of aluminates, e.g. removal of compounds of Si, Fe, Ga or of organic compounds from Bayer process liquors · CPC title

• Y02W30/84

  Recycling of batteries or fuel cells · CPC title

• H01M6/52

  Reclaiming serviceable parts of waste cells or batteries {, e.g. recycling} · CPC title