Contactor with heat transfer device

Patent metadata

Field	Value
Publication number	US-12456593-B2
Application number	US-202217688871-A
Country	US
Kind code	B2
Filing date	Mar 7, 2022
Priority date	Mar 10, 2021
Publication date	Oct 28, 2025
Grant date	Oct 28, 2025

Abstract

A contactor includes a housing defining a cavity. The contactor includes a switch assembly received in the cavity. The switch assembly includes first and second fixed contacts received in the cavity and a movable contact movable within the cavity between a mated position and an unmated position. The movable contact engages the first and second fixed contacts to electrically connect the first and second fixed contacts in the mated position. The switch assembly includes a coil assembly in the cavity operated to move the movable contact between the unmated position and the mating position. The contactor includes a heat transfer device coupled to the housing. The heat transfer device is thermally coupled to the first fixed contact and the second fixed contact to dissipate heat from the first fixed contact and the second fixed contact.

First claim

What is claimed is:

1. A contactor comprising:
a housing having an outer wall defining a cavity, the housing having a first end and a second end opposite the first end;
a switch assembly received in the cavity, the switch assembly including a first fixed contact received in the cavity and a second fixed contact received in the cavity, the switch assembly including a movable contact movable within the cavity between a mated position and an unmated position, the movable contact engaging the first and second fixed contacts to electrically connect the first and second fixed contacts in the mated position, the switch assembly including a coil assembly in the cavity operated to move the movable contact between the unmated position and the mating position; and
a heat transfer device coupled to the housing, the heat transfer device being thermally coupled to the first fixed contact and the second fixed contact to dissipate heat from the first fixed contact and the second fixed contact.

2. The contactor of claim 1 , wherein the heat transfer device directly interfaces with the first and second fixed contacts to dissipate heat from the first and second fixed contacts.

3. The contactor of claim 1 , wherein the heat transfer device includes a thermal conductor and a thermally conductive isolator between the thermal conductor and the first and second fixed contacts, the thermally conductive isolator being electrically insulative.

4. The contactor of claim 1 , further comprising a cover coupled to the housing, the cover including a main pocket holding the heat transfer device.

5. The contactor of claim 4 , wherein the cover is manufactured from a thermally conductive material to dissipate heat from the first and second fixed contacts.

6. The contactor of claim 1 , wherein the first fixed contact includes a first plate and a mating post extending from the first plate, the first plate being generally planar and having a first thermal interface, the mating post extending from the first plate to interface with the movable contact, and wherein the second fixed contact includes a second plate and a mating post extending from the second plate, the second plate being generally planar and having a second thermal interface, the mating post extending from the second plate to interface with the movable contact, the heat transfer device being thermally coupled to the first and second thermal interfaces to dissipate heat from the first and second fixed contacts.

7. The contactor of claim 6 , wherein the first fixed contact includes a plurality of mating posts extending from the first plate for interfacing with the movable contact and the second fixed contact includes a plurality of mating posts extending from the second plate for interfacing with the movable contact.

8. The contactor of claim 1 , wherein the heat transfer device includes a cold plate having a coolant channel therethrough, the cold plate including a thermal interface thermally coupled to the first fixed contact and the second fixed contact to dissipate heat from the first fixed contact and the second fixed contact with aid of coolant fluid flowing through the coolant channel.

9. The contactor of claim 8 , wherein the cold plate includes a cavity and a pipe received in the cavity, the pipe defining the coolant channel, the pipe extending to an exterior of the cold plate for connection with a coolant supply.

10. The contactor of claim 8 , wherein the cold plate is a metal block, the heat transfer device further comprising a thermally conductive isolator between the cold plate and the first and second fixed contacts.

11. The contactor of claim 1 , wherein the heat transfer device includes a peltier device having a thermal interface thermally coupled to the first fixed contact and the second fixed contact, the peltier device using thermoelectric cooling to dissipate heat from the first fixed contact and the second fixed contact.

12. The contactor of claim 11 , wherein the heat transfer device includes a control circuit electrically coupled to the peltier device to control the peltier device, the control circuit being electrically coupled to the first and second fixed contacts to draw power from the first and second fixed contacts to operate the control circuit.

13. The contactor of claim 11 , wherein the peltier device includes a sink interface configured to be thermally coupled to a heat sink to transfer heat from the peltier device.

14. The contactor of claim 1 , wherein the housing is configured to be coupled to a heat sink, the heat transfer device includes a first thermal pad having an upper surface and a lower surface, the upper surface being thermally coupled to the first fixed contact, the lower surface configured to be thermally coupled to the heat sink to transfer heat from the first thermal pad, the heat transfer device includes a second thermal pad having an upper surface and a lower surface, the upper surface being thermally coupled to the second fixed contact, the lower surface configured to be thermally coupled to the heat sink to transfer heat from the second thermal pad.

15. A contactor comprising:
a housing having an outer wall defining a cavity, the housing having a first end and a second end opposite the first end;
a switch assembly received in the cavity, the switch assembly including a first fixed contact received in the cavity and a second fixed contact received in the cavity, the switch assembly including a movable contact movable within the cavity between a mated position and an unmated position, the movable contact engaging the first and second fixed contacts to electrically connect the first and second fixed contacts in the mated position, the switch assembly including a coil assembly in the cavity operated to move the movable contact between the unmated position and the mating position; and
a heat transfer device coupled to the housing, the heat transfer device including a cold plate having a coolant channel therethrough, the cold plate including a thermal interface thermally coupled to the first fixed contact and the second fixed contact to dissipate heat from the first fixed contact and the second fixed contact with aid of coolant fluid flowing through the coolant channel.

16. The contactor of claim 15 , wherein the cold plate includes a cavity and a pipe received in the cavity, the pipe defining the coolant channel, the pipe extending to an exterior of the cold plate for connection with a coolant supply.

17. The contactor of claim 15 , wherein the cold plate is a metal block, the heat transfer device further comprising a thermally conductive isolator between the cold plate and the first and second fixed contacts.

18. A contactor comprising:
a housing having an outer wall defining a cavity, the housing having a first end and a second end opposite the first end;
a switch assembly received in the cavity, the switch assembly including a first fixed contact received in the cavity and a second fixed contact received in the cavity, the switch assembly including a movable contact movable within the cavity between a mated position and an unmated position, the movable contact engaging the first and second fixed contacts to electrically connect the first and second fixed contacts in the mated position, the switch assembly including a coil assembly in the cavity operated to move the movable contact between the unmated position and the mating position; and
a heat transfer device coupled to the housing, the heat transfer device including a peltier device having a thermal interface thermally coupled to the first fixed

Assignees

• TE Connectivity Services Gmbh
• Te Connectivity Brasil Ind De Electronicos Ltda
• Te Connectivity Solutions Gmbh

Inventors

• Hemnani Dinesh Loku
• Lee Albert Yong
• Cavallieri Amadeu Luiz Fazani
• Toepfer Bruce
• Myer Nathan Philip
• Venkatesan Ram Kishore
• Russell Jr William A

Classifications

• H01H2009/523

  by using heat pipes · CPC title

• H01H1/62

  Heating or cooling of contacts · CPC title

• H01H45/12

  Ventilating; Cooling; Heating (for operating electrothermal relays H01H61/013) · CPC title

• H01H9/02

  Bases, casings, or covers (accommodating more than one switch or a switch and another electrical component H02B1/26) · CPC title

• H01H1/14

  by abutting · CPC title