Method for providing synthesis gas by means of an additional electric heater

Patent metadata

Field	Value
Publication number	US-12455034-B2
Application number	US-201917253496-A
Country	US
Kind code	B2
Filing date	Jun 25, 2019
Priority date	Jun 26, 2018
Publication date	Oct 28, 2025
Grant date	Oct 28, 2025

Abstract

A reformer for steam reforming a hydrocarbon-containing mixture, including a combustion chamber, a burner arranged within the combustion chamber, a first reactor tube which is arranged at least in sections within the combustion chamber, a catalyst arranged inside the first reactor tube, and an electrically heatable heating element is arranged inside the first reactor tube.

First claim

What is claimed is:

1 . A reformer for the steam reforming of a hydrocarbon-containing mixture, at least comprising:
a combustion chamber, a burner disposed within the combustion chamber, a first reactor tube which is disposed at least sectionally within the combustion chamber, a catalyst disposed within the first reactor tube, and an electric heating element disposed within the first reactor tube, the electric heating element comprising an electrical resistance heating element, wherein the electric heating element is spaced apart from the first reactor tube and the catalyst fills a space between the electric heating element and the first reactor tube.

2 . The reformer of claim 1 , further comprising a second reactor tube with a catalyst disposed within the second reactor tube, the second reactor tube free of a heating element.

3 . The reformer of claim 1 , wherein the first reformer tube has protrusions or constrictions in the region of the electric heating element.

4 . The reformer of claim 1 wherein the electric heating element comprises an inductively heatable heating element.

5 . The reformer of claim 4 wherein the inductively heatable heating element has at least one heating tube and a metallic wire or a metallic coating wound at least sectionally around the heating tube.

6 . The reformer of claim 5 wherein some or all of the heating tube has a metallic surface.

7 . The reformer of claim 5 wherein the metallic wire lies on the heating tube via notches.

8 . The reformer of claim 5 , wherein the heating tube is filled with the catalyst or with a second catalyst different from the catalyst.

9 . The reformer of claim 5 , wherein the ratio of the diameter of the first reactor tube, Ø 2a , to the diameter of the heating tube, Ø 6 , expressed as Ø 2a /Ø 6 , is from 100 to 2.

10 . The reformer of claim 5 wherein the metallic wire and/or the metallic surface and/or the metallic coating comprises one or more of iron, cobalt, nickel, copper, silver, and chromium.

11 . The reformer of claim 5 wherein the metallic wire and/or the metallic coating are connected to an electrical alternating current source.

12 . The reformer of claim 1 wherein the catalyst is disposed within the first reactor tube and within the heating tube.

13 . The reformer of claim 1 , wherein the electrical resistance heating element comprises an electrical heating resistor and a heating jacket.

14 . The reformer of claim 13 , wherein the heating jacket comprises electrical insulators.

15 . The reformer of claim 1 , wherein the electrical resistance heating element comprises a first electrical heating resistor and a second electrical heating resistor.

16 . The reformer of claim 1 , wherein the electrical resistance heating element is disposed in the first reactor tube via an electrical contacting/mechanical securement.

17 . A reformer for the steam reforming of a hydrocarbon-containing mixture, at least comprising:
a combustion chamber, a burner disposed within the combustion chamber, a first reactor tube which is disposed at least sectionally within the combustion chamber, a catalyst disposed within the first reactor tube, and an electric heating element disposed within the first reactor tube, the electric heating element comprising an electrical resistance heating element, wherein the electric heating element is positioned radially inward of the first reactor tube and the catalyst spans an entire space between the electric heating element and the first reactor tube.

18 . A reformer for the steam reforming of a hydrocarbon-containing mixture, at least comprising:
a combustion chamber, a burner disposed within the combustion chamber, a first reactor tube which is disposed at least sectionally within the combustion chamber, a catalyst disposed within the first reactor tube, and an electric heating element disposed within the first reactor tube, the electric heating element comprising an electrical resistance heating element, wherein the electric heating element is spaced apart from the first reactor tube, the catalyst is disposed within a space between the electric heating element and the first reactor tube, and the catalyst is disposed between an exterior of the electric heating element and an interior of the first reactor tube.

Assignees

• Thyssenkrupp Ind Solutions Ag
• Thyssenkrupp Ag
• Thyssenkrupp Uhde Gmbh

Inventors

• Mai Martin
• Nölker Klaus
• Keil Bernd
• El Hawary Tarek

Classifications

• C01C1/0488

  Processes integrated with preparations of other compounds, e.g. methanol, urea or with processes for power generation · CPC title

• C01B2203/1235

  Hydrocarbons · CPC title

• C01B2203/1047

  Group VIII metal catalysts · CPC title

• C01B2203/0866

  by combination of different heating methods · CPC title

• C01B2203/0855

  by electromagnetic heating · CPC title