Parts with a Bainitic Structure having High Strength Properties and Manufacturing Process
US-2018057909-A1 · Mar 1, 2018 · US
US12454744B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12454744-B2 |
| Application number | US-201816613712-A |
| Country | US |
| Kind code | B2 |
| Filing date | May 22, 2018 |
| Priority date | May 22, 2017 |
| Publication date | Oct 28, 2025 |
| Grant date | Oct 28, 2025 |
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A method for producing a steel part and corresponding steel part includes casting a steel having a composition comprising: 0.10%≤C≤0.35%, 0.8%≤Si≤2.0%, 1.8%≤Mn≤2.5%, P≤0.1%, 0%≤S≤0.4%, 0%≤Al≤1.0%, N≤0.015%, 0%≤Mo≤0.4%, 0.02%≤Nb≤0.08%, 0.02%≤Ti≤0.05%, 0.001%≤B≤0.005%, 0.5%≤Cr≤1.8%, 0%≤V≤0.5%, 0%≤Ni≤0.5%, to obtain a semi-product, hot rolling the semi-product at a hot rolling starting temperature higher than 1000° C. and cooling the product through air to room temperature to obtain a hot rolled steel part having a microstructure consisting of 70% to 90% of bainite, 5% to 25% of M/A compounds and at most 25% of martensite. The bainite and the M/A compounds contain retained austenite such that the total content of retained austenite in the steel is comprised between 5% and 25%, the carbon content of the retained austenite being comprised between 0.8% and 1.5%.
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What is claimed is: 1. A hot rolled steel part having a composition comprising, by weight: 0.10%≤C≤0.35% 1.2%≤Si≤1.5% 2.1%≤Mn≤2.5% P≤0.1% 0%≤S≤0.4% 0%≤Al≤1.0% N≤0.015% 0%≤Mo≤0.4% 0.04%≤Nb≤0.06% 0.02%≤Ti≤0.05% 0.001%≤B≤0.005% 0.5%≤Cr≤1.8% 0%≤V≤0.5% 0%≤Ni≤0.5% a remainder being Fe and unavoidable impurities resulting from smelting, the hot rolled steel part having a microstructure consisting, in surface fraction, of 70% to 90% of bainite, 5% to 25% of M/A compounds and at most 25% of martensite, the bainite and the M/A compounds containing retained austenite such that a total content of retained austenite in the hot rolled steel part is comprised between 5% and 25% and a carbon content of the retained austenite being comprised between 0.8% and 1.5% by weight. 2. A hot rolled steel part having a composition comprising, by weight: 0.10%≤C≤0.35% 0.8%≤Si≤2.0% 1.8%≤Mn≤2.5% P≤0.1% 0%≤S≤0.4% 0%≤Al≤1.0% N≤0.015% 0%≤Mo≤0.4% 0.02%≤Nb≤0.08% 0.02%≤Ti≤0.05% 0.001%≤B≤0.005% 0.5%≤Cr≤1.8% 0%≤V≤0.5% 0%≤Ni≤0.5% a remainder being Fe and unavoidable impurities resulting from smelting, the hot rolled steel part having a microstructure consisting, in surface fraction, of 70% to 90% of bainite, 5% to 25% of M/A compounds and at most 25% of martensite, the bainite and the M/A compounds containing retained austenite such that a total content of retained austenite in the hot rolled steel part is comprised between 5% and 25% and a carbon content of the retained austenite being comprised between 0.8% and 1.5% by weight, the hot rolled steel part being a solid bar having a diameter between 25 mm and 100 mm or a wire with a diameter between 5 mm and 35 mm. 3. The hot rolled steel part according to claim 2 , wherein the hot rolled steel part has a yield strength (YS) greater than or equal to 750 MPa, a tensile strength (TS) greater than or equal to 1000 MPa and an elongation (EI) greater than or equal to 10%. 4. The hot rolled steel part according to claim 2 , wherein the hot rolled steel part is the solid bar having a diameter comprised between 25 and 100 mm. 5. The hot rolled steel part according to claim 2 , wherein the hot rolled steel part is the wire having a diameter comprised between 5 and 35 mm. 6. The hot rolled steel part according to claim 2 , wherein the composition comprises, by weight, 1.2%≤Si≤1.5%. 7. The hot rolled steel part according to claim 2 , wherein the composition comprises, by weight, 0.05%≤Mo≤0.2%. 8. The hot rolled steel part according to claim 2 , wherein the composition comprises, by weight, 0.04%≤Nb≤0.06%. 9. The hot rolled steel part according to claim 2 , wherein the composition comprises, by weight, 2.1%≤Mn≤2.5%. 10. The hot rolled steel part according to claim 2 , wherein the composition comprises, by weight, 2.1%≤Mn≤2.2%. 11. The hot rolled steel part according to claim 2 , wherein the composition comprises, by weight: 1.2%≤Si≤1.5%, 0.04%≤Nb≤0.06%, 2.1%≤Mn≤2.5%. 12. A method for manufacturing a steel part, comprising the following successive steps: casting a steel so as to obtain a semi-product; hot rolling the semi-product at a hot rolling starting temperature higher than 1000° C. and cooling the hot rolled product thus obtained through air cooling to room temperature so as to obtain a hot rolled steel part, a cooling rate in a core of the hot rolled product during the air cooling from a hot rolling end temperature down to the room temperature being greater than or equal to 0.2° C./s, the hot rolled steel part being, after the air cooling to the room temperature, the hot-rolled steel part recited in claim 2 . 13. The method according to claim 12 , further comprising a step of reheating the semi-product to a temperature comprised between 1000° C. and 1250° C. prior to the hot rolling, the hot rolling being carried out on the reheated semi-product. 14. The method according to claim 12 , wherein the steel comprises between 0.9% and 2.0% by weight of silicon. 15. The method according to claim 12 , wherein the steel comprises between 1.8% and 2.2% by weight of manganese. 16. The method according to claim 12 , wherein the steel comprises between 0% and 0.030% by weight of aluminum. 17. The method according to claim 12 , wherein the steel comprises between 0.05% and 0.2% by weight of molybdenum. 18. The method according to claim 12 , wherein the titanium and nitrogen contents are such that Ti≥3.5×N. 19. The method according to claim 12 , wherein the steel comprises between 0.5% and 1.5% by weight of chromium. 20. The method according to claim 12 , wherein after hot-rolling, the hot rolled steel part is cooled to the room temperature. 21. The method according to claim 20 , wherein, after the cooling to the room temperature, the hot rolled steel part is cold press-formed, to obtain a hot rolled and deformed steel part. 22. The method according to claim 20 , wherein after the cooling to the room temperature, the hot rolled steel part is cold formed to obtain a hot rolled and deformed steel part. 23. The method according to claim 12 , further comprising, after the hot rolling step, a step of heating the hot rolled steel part to a heat treatment temperature greater than or equal to an Ac 3 temperature of the steel for a time comprised between 10 minutes and 120 minutes, followed by cooling from the heat treatment temperature to the room temperature so as to obtain a hot rolled and heat treated steel part. 24. The method according to claim 23 , wherein the cooling from the heat treatment temperature to the room temperature is an air cooling. 25. The method according to claim 23 , wherein, between the heating of the hot rolled steel part to the heat treatment temperature and the cooling to the room temperature, the hot rolled steel part is hot formed, the hot rolled and heat treated steel part being a hot-rolled, heat treated and deformed steel part. 26. The method according to claim 23 , wherein, after the cooling from the heat treatment temperature to the room temperature, the hot rolled and heat treated steel part is cold formed, to obtain a hot-rolled, heat treated and deformed steel part. 27. The method according to claim 23 , wherein the cooling from the heat treatment temperature to the room temperature is a natural air cooling or a controlled pulsed air cooling. 28. The method according to claim 23 , wherein, between the heating of the hot rolled steel part to the heat treatment temperature and the cooling to the room temperature, the hot rolled steel part is hot press formed, the hot rolled and heat treated steel part being a hot-rolled, heat treated and deformed steel part. 29. The method according to claim 23 , wherein, after the cooling from the heat treatment temperature to the room temperature, the hot rolled and heat treated steel part is cold press formed, to obtain a hot-rolled, heat treated and deformed steel part. 30. The method according to claim 12 , wherein after hot-rolling, the hot rolled steel part is cooled to the room temperature, the cooling being performed by air cooling. 31. The method according to claim 30 , wherein the cooling is performed by natural air cooling or through controlled pulsed air cooling.
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