Top forming part crease applying mechanism for paper container top forming device

Patent metadata

Field	Value
Publication number	US-12454112-B2
Application number	US-202218290098-A
Country	US
Kind code	B2
Filing date	Mar 30, 2022
Priority date	May 19, 2021
Publication date	Oct 28, 2025
Grant date	Oct 28, 2025

Abstract

A top forming part creasing mechanism for forming a top portion of a paper container, the top forming part creasing mechanism includes: a first creasing device ( 4 ) that valley-folds, along horizontal folding lines ( 111, 113 ), a right side panel ( 112 ) and a left side panel ( 114 ) of a carton blank ( 126 ) fitted onto a mandrel so as to spread out the right side panel and the left side panel from a center to an outer side of the carton blank; a second creasing device ( 5 ) that makes creases by inwardly mountain-folding a top upper surface panel ( 108 ) and a top upper surface auxiliary panel ( 110 ) along horizontal folding lines ( 107, 109 ); and a third creasing device ( 6 ) that makes a crease by outwardly valley-folding a sealing panel ( 117 ), which is provided on an edge of the top upper surface auxiliary panel, along a horizontal folding line ( 116 ).

First claim

The invention claimed is:

1. A top forming part creasing mechanism in a device for forming a top portion of a paper container,
the paper container being formed of a carton blank, which is formed into a quadrangular tubular shape, including:
a body front panel;
a body right side panel;
a body left side panel;
a body back panel;
a top upper surface panel, which is continuously provided on an upper edge of the body back panel through a first horizontal folding line;
a top upper surface auxiliary panel, which is continuously provided on an upper edge of the body front panel through a second horizontal folding line, and is folded on a lower side of the top upper surface panel to overlap with the top upper surface panel; and
a right side panel and a left side panel, which are continuously provided on upper edges of the body right side panel and the body left side panel through third horizontal folding lines, respectively, and are folded outwardly along with overlapping of the top upper surface panel and the top upper surface auxiliary panel,
the top upper surface panel having a suction port formed in a center thereof, the top upper surface auxiliary panel having a vertical length that prevents the top upper surface auxiliary panel from reaching the suction port formed in the top upper surface panel, the top upper surface auxiliary panel having a sealing panel continuously provided on an edge thereof through a fourth horizontal folding line,
the top forming part creasing mechanism being configured to:
valley-fold, along the fourth horizontal folding line, the sealing panel continuously provided on the top upper surface auxiliary panel in a state in which the carton blank is fitted onto a mandrel such that a top forming part, which includes the top upper surface panel, the top upper surface auxiliary panel, the right side panel and the left side panel of the carton blank, protrudes from a tip of the mandrel;
bond an inner surface of the sealing panel and an inner surface of the top upper surface panel to each other to seal the carton blank; and
bond the right side panel and the left side panel having been folded at respective overlapping surfaces to seal the carton blank, thereby forming a top portion,
the top forming part creasing mechanism comprising:
first creasing means that valley-folds, along the third horizontal folding lines, the right side panel and the left side panel of the carton blank fitted onto the mandrel so as to spread out the right side panel and the left side panel from a center toward respective outer sides of the carton blank;
second creasing means that makes creases by inwardly mountain-folding the top upper surface panel and the top upper surface auxiliary panel along the first and second horizontal folding lines, respectively; and
third creasing means that makes a crease by outwardly valley-folding the sealing panel, which is provided on the edge of the top upper surface auxiliary panel along the fourth horizontal folding line.

2. The top forming part creasing mechanism in a device for forming a top portion of a paper container according to claim 1 , wherein the first creasing means includes a spreading member that is supported so as to be capable of advancing to and retreating from the top forming part, is advanced to enter the top forming part, and valley-folds the right side panel and the left side panel along the third horizontal folding lines so as to spread out the right side panel and the left side panel from the center toward the respective outer sides.

3. The top forming part creasing mechanism in a device for forming a top portion of a paper container according to claim 1 , wherein the second creasing means includes:
a first pressing member, which is supported so as to be capable of advancing to and retreating from the top upper surface panel, and is advanced to press the top upper surface panel and mountain-fold the top upper surface panel along the first horizontal folding line; and
a second pressing member, which is supported so as to be capable of advancing to and retreating from the top upper surface auxiliary panel, and is advanced to press the top upper surface auxiliary panel and mountain-fold the top upper surface auxiliary panel along the second horizontal folding line.

4. The top forming part creasing mechanism in a device for forming a top portion of a paper container according to claim 1 , wherein the third creasing means includes:
a receiving plate member, which receives, on a plate surface thereof, an edge of the sealing panel from an inner surface side of the sealing panel; and
a bending plate member, which presses a joining portion between the top upper surface auxiliary panel and the sealing panel from an outer surface side of the sealing panel toward the receiving plate member so as to valley-fold the sealing panel along the fourth horizontal folding line.

5. The top forming part creasing mechanism in a device for forming a top portion of a paper container according to claim 4 ,
wherein the receiving plate member and the bending plate member are arranged so as to be opposed to each other with a clearance, and are integrally formed with rear end sides of the receiving plate member and the bending plate member being connected to each other,
wherein a length of the receiving plate member on a distal end side is longer than that of the bending plate member,
wherein between the receiving plate member and the bending plate member, a groove portion, which enables the sealing panel to be inserted thereinto from an upper edge side of the sealing panel, is defined, and
wherein the receiving plate member and the bending plate member are supported so as to be capable of advancing to and retreating from the sealing panel, and are advanced to bring the edge of the sealing panel into abutment against the plate surface of the receiving plate member and guide the edge of the sealing panel into the groove portion, and the distal end of the bending plate member presses the joining portion between the top upper surface auxiliary panel and the sealing panel from the outer surface side toward the receiving plate member, thereby valley-folding the sealing panel along the fourth horizontal folding line.

6. The top forming part creasing mechanism in a device for forming a top portion of a paper container according to claim 4 ,
wherein the receiving plate member is supported so as to be capable of advancing to and retreating from the inner surface side of the edge of the sealing panel,
wherein the bending plate member is supported so as to be capable of advancing to and retreating from the joining portion between the top upper surface auxiliary panel and the sealing panel,
wherein the receiving plate member is advanced so as to enable the edge of the sealing panel to come into abutment against the plate surface of the receiving plate member, and
wherein the bending plate member is advanced to press the joining portion between the top upper surface auxiliary panel and the sealing panel from the outer surface side toward the receiving plate member, and brings the edge of the sealing panel into abutment against and press contact with the plate surface of the advancing receiving plate member, thereby valley-folding the sealing panel along the fourth horizontal folding line.

Assignees

• Jujo Paper Co Ltd

Inventors

• Okude Hideki
• Noda Takaharu

Classifications

• B65D5/061

  Rectangular containers having a body with gusset-flaps folded inwardly beneath the closure flaps · CPC title

• B31B2110/35

  rectangular, e.g. square · CPC title

• B31B2100/00

  Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs · CPC title

• B31B50/28

  around mandrels, e.g. for forming bottoms · CPC title

• B31B50/60

  Uniting opposed surfaces or edges; Taping · CPC title