Three-dimensional printing with hydrophobizing and hydrophilizing agents

Patent metadata

Field	Value
Publication number	US-12454096-B2
Application number	US-201917633641-A
Country	US
Kind code	B2
Filing date	Oct 11, 2019
Priority date	Oct 11, 2019
Publication date	Oct 28, 2025
Grant date	Oct 28, 2025

Abstract

The present disclosure describes multi-fluid kits for three-dimensional printing, three-dimensional printing kits, and methods of making three-dimensional printed articles. In one example, a multi-fluid kit for three-dimensional printing can include a fusing agent, a hydrophobizing agent, and a hydrophilizing agent. The fusing agent can include water and an electromagnetic radiation absorber, wherein the electromagnetic radiation absorber absorbs radiation energy and converts the radiation energy to heat. The hydrophobizing agent can include water and a hydrophobic additive including a first polymer having a hydrophobic group, a monomer that is polymerizable to form a first polymer having a hydrophobic group, or a combination thereof. The hydrophilizing agent can include water and a hydrophilic additive including a second polymer having a hydrophilic group.

First claim

What is claimed is:

1. A multi-fluid kit for three-dimensional printing, the multi-fluid kit comprising:
a fusing agent comprising water and an electromagnetic radiation absorber, wherein the electromagnetic radiation absorber absorbs radiation energy and converts the radiation energy to heat;
a hydrophobizing agent comprising water and a hydrophobic additive, wherein the hydrophobic additive is a trialkoxysilane monomer functionalized with a hydrophobic group; and
a hydrophilizing agent comprising:
a liquid vehicle comprising water and an additive comprising an organic co-solvent, a surfactant, a chelating agent, a biocide, an anti-kogation agent, a buffer, or a combination thereof; and
a hydrophilic additive comprising a second polymer having a hydrophilic group.

2. The multi-fluid kit of claim 1 , wherein the hydrophilic additive is selected from the group consisting of polyvinyl alcohol, polyethylene glycol, polyacrylic acid, poly (2-hydroxyethyl) methacrylate, and combinations thereof.

3. The multi-fluid kit of claim 1 , wherein the hydrophobic additive is present in an amount of from about 1 wt % to about 20 wt % with respect to the total weight of the hydrophobizing agent, and wherein the hydrophilic additive is present in an amount of from about 1 wt % to about 20 wt % with respect to the total weight of the hydrophilizing agent.

4. The multi-fluid kit of claim 1 , wherein the hydrophobizing agent comprises an organic co-solvent present in an amount of from about 10 wt % to about 40 wt % with respect to the total weight of the hydrophobizing agent, and wherein the organic co-solvent is present in the hydrophilizing agent in an amount of from about 1 wt % to about 10 wt % with respect to the total weight of the hydrophilizing agent.

5. The multi-fluid kit of claim 1 , further comprising a post-processing agent comprising a colored dye.

6. The multi-fluid kit of claim 1 , wherein the hydrophobic additive is a silane emulsion, and wherein the hydrophilic additive is a poly(acrylic acid sodium salt).

7. The multi-fluid kit of claim 1 , wherein the hydrophilic additive is present in an amount ranging from about 1 wt % to 4 wt % with respect to a total weight of the hydrophilizing agent.

8. The multi-fluid kit of claim 1 , wherein the hydrophobic additive is hexyltriethoxysilane or dodecyltriethoxysilane.

9. A three-dimensional printing kit, comprising:
a powder bed material comprising polymer particles;
a fusing agent to selectively apply to the powder bed material, the fusing agent comprising water and an electromagnetic radiation absorber, wherein the electromagnetic radiation absorber absorbs radiation energy and converts the radiation energy to heat;
a hydrophobizing agent to selectively apply to the powder bed material, the hydrophobizing agent comprising water and a hydrophobic additive, wherein the hydrophobic additive is a trialkoxysilane monomer functionalized with a hydrophobic group; and
a hydrophilizing agent to selectively apply to the powder bed material, the hydrophilizing agent comprising:
a liquid vehicle comprising water and an additive comprising an organic co-solvent, a surfactant, a chelating agent, a biocide, an anti-kogation agent, a buffer, or a combination thereof; and
a hydrophilic additive comprising a second polymer having a hydrophilic group.

10. The three-dimensional printing kit of claim 9 , wherein the polymer particles are selected from the group consisting of polyamide 6 particles, polyamide 9 particles, polyamide 11 particles, polyamide 12 particles, polyamide 66 particles, polyamide 612 particles, thermoplastic polyamide particles, polyamide copolymer particles, polyethylene particles, thermoplastic polyurethane particles, polypropylene particles, polyester particles, polycarbonate particles, polyether ketone particles, polyacrylate particles, polystyrene particles, polyvinylidene fluoride particles, polyvinylidene fluoride copolymer particles, poly(vinylidene fluoride-trifluoroethylene) particles, poly(vinylidene fluoride-trifluoroethylene-chlorotrifluoroethylene) particles, wax particles, and a combination thereof.

11. The three-dimensional printing kit of claim 9 , wherein the hydrophobic additive is present in an amount from about 1 wt % to about 20 wt % with respect to the total weight of the hydrophobizing agent.

12. The three-dimensional printing kit of claim 9 , wherein the hydrophilic additive is present in an amount from about 1 wt % to about 20 wt % with respect to the total weight of the hydrophilizing agent, and wherein the hydrophilic additive is selected from the group consisting of polyvinyl alcohol, polyethylene glycol, polyacrylic acid, poly(2-hydroxyethyl) methacrylate, and combinations thereof.

13. The three-dimensional printing kit of claim 9 , further comprising a post-processing agent comprising a colored dye.

14. The three-dimensional printing kit of claim 9 , wherein the hydrophobic additive is a silane emulsion, and wherein the hydrophilic additive is a poly(acrylic acid sodium salt).

15. A method of making a three-dimensional printed article, the method comprising:
iteratively applying individual build material layers of polymer particles to a powder bed;
based on a three-dimensional object model, selectively applying a fusing agent onto the individual build material layers, wherein the fusing agent comprises water and an electromagnetic radiation absorber;
based on the three-dimensional object model, selectively applying a hydrophobizing agent onto the individual build material layers, wherein the hydrophobizing agent comprises water and a hydrophobic additive, wherein the hydrophobic additive is a trialkoxysilane monomer functionalized with a hydrophobic group;
based on the three-dimensional object model, selectively applying a hydrophilizing agent onto the individual build material layers, wherein the hydrophilizing agent comprises:
a liquid vehicle comprising water and an additive comprising an organic co-solvent, a surfactant, a chelating agent, a biocide, an anti-kogation agent, a buffer, or a combination thereof; and
a hydrophilic additive comprising a second polymer having a hydrophilic group; and

exposing the powder bed to energy to selectively fuse the polymer particles in contact with the electromagnetic radiation absorber to form a fused polymer matrix at the individual build material layers.

16. The method of claim 15 , further comprising:
repeating the applying individual build material layers, applying the fusing agent, hydrophobizing agent, and hydrophilizing agent, and exposing the powder bed to energy in order to form a completed three-dimensional printed article having a first surface portion comprising the first polymer having a hydrophobic group and a second surface portion comprising the second polymer having the hydrophilic group; and
applying a post-processing agent comprising a colored dye to the three-dimensional printed article such that the second surface portion is preferentially colored with a high color saturation relative to the first surface portion, which is colorless or is colored with a color saturation that is lower than the high color saturation.

17. The method of claim 16 , further comprising applying colored agents to the individual build material layers in order to form multiple colored portions of the completed three-dimensional printed article.

18. The method of claim 15 , wherein the fusing agent is a colorless or low tint fusing agent.

19. The method of claim 15 , wherein the hydrophobic additive is a silane em

Assignees

• Peridot Print Llc

Inventors

• Negri Jimenez Graciela Emma
• Discekici Emre Hiro
• Wright Jacob
• Woodruff Shannon Reuben

Classifications

• C09D183/04

  Polysiloxanes · CPC title

• C09D11/107

  from unsaturated acids or derivatives thereof · CPC title

• C09D11/102

  containing macromolecular compounds obtained by reactions other than those only involving unsaturated carbon-to-carbon bonds · CPC title

• C09D11/023

  Emulsion inks · CPC title

• B29K2995/0093

  hydrophobic · CPC title