Method of verifying tracking array positional accuracy

Patent metadata

Field	Value
Publication number	US-12453604-B2
Application number	US-202017422465-A
Country	US
Kind code	B2
Filing date	Feb 5, 2020
Priority date	Feb 5, 2019
Publication date	Oct 28, 2025
Grant date	Oct 28, 2025

Abstract

A method for verifying the positional accuracy of a tracking reference device is provided that includes a tracking reference device attached to a bone. The bone is then registered with respect to a coordinate frame of the tracking reference device. A verification mark on the bone is then created where the position of the verification mark is recorded, by way of a tracking system, with respect to the tracking reference device. The positional accuracy of the tracking reference device is verified by instructing an end-effector of a robotic-assisted surgical device to align with the verification mark on the bone, and wherein if the end-effector does not align with the verification mark, the positional accuracy of the tracking reference device is compromised. A surgical system for performing the computerized method is also provided.

First claim

The invention claimed is:

1. A method for verifying positional accuracy of a tracking reference device, said method comprising:
storing in non-transient storage memory a position of a verification mark located on a bone with respect to a coordinate frame of a tracking reference device affixed to the bone; and
a robotic device moving an end-effector to align a longitudinal axis of the end-effector with a longitudinal axis of the verification mark to verify positional accuracy of the tracking reference device.

2. The method of claim 1 further comprising:
registering the bone with respect to the coordinate frame of the tracking reference device; and
re-registering the bone in the coordinate frame of the tracking reference device if the positional accuracy of the tracking reference device is compromised.

3. The method of claim 2 wherein the bone is registered using at least one of point-to-point matching, point-to-surface matching, laser scanning, image-to-image matching, or image-free registration techniques.

4. The method of claim 2 wherein the bone is registered to bone data in the coordinate frame of the tracking reference device.

5. The method of claim 1 wherein the tracking reference device is a tracking array or an electromagnetic sensor.

6. The method of claim 5 wherein the tracking array further comprises three or more active or passive fiducial markers.

7. The method of claim 1 wherein the tracking reference device is affixed to the bone using at least one of bone pins, bone screws, clamps, or other fastening elements.

8. The method of claim 1 , wherein the tracked reference device is a tracking array, and wherein the optical tracking system further determines a location of a second tracking array affixed to the robotic device.

9. The method of claim 1 wherein said verification mark is at least one of a physical hole or notch created in the bone.

10. The method of claim 1 wherein said verification mark is a device installed in the bone.

11. The method of claim 1 wherein the robotic device is a hand-held robotic device.

12. The method of claim 1 wherein the end effector is at least one of drill-bit, a bone-pin, end-mill, or cutter.

13. The method of claim 1 further comprising creating or installing the verification mark on the bone using the robotic device.

14. The method of claim 1 further comprising prompting a user to verify the positional accuracy during a surgical procedure.

15. The method of claim 1 further comprising receiving a user prompt to verify the positional accuracy during a surgical procedure.

16. A surgical system comprising:
a surgical robot for moving an end effector; and
one or more computers comprising software programmed to:
store in non-transient storage memory a position of a verification mark located on a bone with respect to a coordinate frame of a tracking reference device affixed to the bone; and
instruct the surgical robot to move the end-effector to align a longitudinal axis of the end-effector with a longitudinal axis of the verification mark to verify the positional accuracy of the tracking reference device.

17. The surgical system of claim 16 wherein the surgical robot is a hand-held robotic device.

18. The surgical system of claim 16 wherein the one or more computers comprise software further programmed to register the bone with respect to the coordinate frame of the tracking reference device.

19. The surgical system of claim 16 wherein the tracking reference device is a tracking array.

20. The surgical system of claim 16 wherein the verification mark is at least one of: i) a physical hole or notch created in the bone; or ii) a device installed in the bone.

Assignees

• Think Surgical Inc

Inventors

• Zuhars Joel

Classifications

• A61B2017/1602

  Mills · CPC title

• A61B17/86

  Pins or screws {or threaded wires; nuts therefor (A61B17/72 take precedence)} · CPC title

• A61B17/1615

  Drill bits, i.e. rotating tools extending from a handpiece to contact the worked material · CPC title

• A61B2090/3991

  having specific anchoring means to fixate the marker to the tissue, e.g. hooks · CPC title

• A61B2090/3958

  emitting a signal · CPC title