Inductive proximity switch and method of operation of an inductive proximity switch

Patent metadata

Field	Value
Publication number	US-12451884-B2
Application number	US-202418618053-A
Country	US
Kind code	B2
Filing date	Mar 27, 2024
Priority date	Mar 28, 2023
Publication date	Oct 21, 2025
Grant date	Oct 21, 2025

Abstract

An inductive proximity switch comprising signal oscillating circuit and a reference oscillating circuit; multiplexer circuit designed to alternately activate the signal oscillating circuit and the reference oscillating circuit; driver circuit having an oscillator designed to operate the activated signal oscillating circuit and the activated reference oscillating circuit with an oscillator frequency, respectively; detection module designed to determine a number of oscillations of the activated signal oscillating circuit measured within a predetermined gate time and a number of oscillations of the activated reference oscillating circuit measured within the predetermined gate time; and an evaluation module designed to determine a difference signal on basis of the determined number of oscillations of the activated signal oscillating circuit measured within the predetermined gate time and the determined number of oscillations of the activated reference oscillating circuit measured within the predetermined gate time, and to generate a control signal depending on the difference signal.

First claim

What is claimed is:

1. An inductive proximity switch comprising:
a signal oscillating circuit and a reference oscillating circuit;
a multiplexer circuit designed to alternately activate the signal oscillating circuit and the reference oscillating circuit;
a driver circuit having an oscillator designed to operate the activated signal oscillating circuit and the activated reference oscillating circuit with an oscillator frequency, respectively;
a detection module designed to determine a number of oscillations of the activated signal oscillating circuit measured within a predetermined gate time and a number of oscillations of the activated reference oscillating circuit measured within the predetermined gate time; and
an evaluation module designed to determine a difference signal on basis of the determined number of oscillations of the activated signal oscillating circuit measured within the predetermined gate time and the determined number of oscillations of the activated reference oscillating circuit measured within the predetermined gate time, and to generate a control signal depending on the difference signal; wherein
the signal oscillating circuit is designed such that the oscillation parameter for the signal oscillating circuit depends on a position of a target in a detection zone;
the reference oscillating circuit is designed such that the oscillation parameter for the reference oscillating circuit is essentially independent of the position of the target in the detection zone;
the signal oscillating circuit includes a signal coil and the reference oscillating circuit includes a reference coil;
the reference coil has a plurality of sub-windings and the sub-windings are designed in a counter-wound manner with respect to one another; and
the reference coil has four sub-windings or a whole-number multiple of four sub-windings.

2. The inductive proximity switch according to claim 1 ,
wherein
the signal coil and the reference coil have essentially a same inductance.

3. The inductive proximity switch according to claim 1 ,
wherein
the signal coil and the reference coil are an air-core coil without a ferrite core, respectively.

4. The inductive proximity switch according to claim 1 ,
wherein
the multiplexer circuit is configured to activate the signal oscillating circuit to turn on a connection, so that a capacitor and the signal coil form the signal oscillating circuit, and to activate the reference oscillating circuit to turn on a connection, so that the capacitor and the reference coil form the reference oscillating circuit.

5. The inductive proximity switch according to claim 1 ,
wherein
the signal coil is a cylindrically wound coil.

6. The inductive proximity switch according to claim 1 ,
wherein
the signal coil is a planar coil.

7. The inductive proximity switch according to claim 1 ,
wherein
the reference coil is a planar coil.

8. The inductive proximity switch according to claim 1 ,
wherein
the counter-wound sub-windings are designed such that high frequency fields generated by the sub-windings substantially cancel themselves out in the activated reference oscillating circuit.

9. The inductive proximity switch according to claim 8 ,
wherein
the high frequency fields are induced magnetic fields.

10. The inductive proximity switch according to claim 1 ,
wherein
the signal coil and the reference coil are flat and arranged in layers above one another.

11. The inductive proximity switch according to claim 1 ,
wherein
at least one grid layer is provided, the at least one grid layer having the signal coil and the reference coil arranged above one another.

12. The inductive proximity switch according to claim 11 ,
wherein
the at least one grid layer is designed for shielding in the sense of electromagnetic compatibility of the inductive proximity switch.

13. The inductive proximity switch according to claim 11 ,
wherein
the at least one grid layer includes a first grid layer being arranged above the signal coil and the reference coil and a second grid layer being arranged below the signal coil and the reference coil.

14. An inductive proximity switch comprising:
a signal oscillating circuit and a reference oscillating circuit;
a multiplexer circuit designed to alternately activate the signal oscillating circuit and the reference oscillating circuit;
a driver circuit having an oscillator designed to operate the activated signal oscillating circuit and the activated reference oscillating circuit with an oscillator frequency, respectively;
a detection module designed to detect an oscillation parameter of the activated signal oscillating circuit and an oscillation parameter of the activated reference oscillating circuit, respectively; and
an evaluation module designed to determine a difference signal on basis of the oscillation parameter of the activated signal oscillating circuit and the oscillation parameter of the activated reference oscillating circuit and to generate a control signal depending on the difference signal; wherein
the signal oscillating circuit is designed such that the oscillation parameter for the signal oscillating circuit depends on a position of a target in a detection zone;
the reference oscillating circuit is designed such that the oscillation parameter for the reference oscillating circuit is essentially independent of the position of the target in the detection zone;
the oscillation parameter relates to an amplitude of the activated oscillating circuit;
the signal oscillating circuit includes a signal coil and the reference oscillating circuit includes a reference coil;
the reference coil has a plurality of sub-windings and the sub-windings are designed in a counter-wound manner with respect to one another; and
the reference coil has four sub-windings or a whole-number multiple of four sub-windings.

15. An inductive proximity switch comprising:
a signal oscillating circuit and a reference oscillating circuit;
a multiplexer circuit designed to alternately activate the signal oscillating circuit and the reference oscillating circuit;
a driver circuit having an oscillator designed to operate the activated signal oscillating circuit and the activated reference oscillating circuit with an oscillator frequency, respectively;
a detection module designed to detect an oscillation parameter of the activated signal oscillating circuit and an oscillation parameter of the activated reference oscillating circuit, respectively; and
an evaluation module designed to determine a difference signal on basis of the oscillation parameter of the activated signal oscillating circuit and the oscillation parameter of the activated reference oscillating circuit and to generate a control signal depending on the difference signal; wherein
the signal oscillating circuit is designed such that the oscillation parameter for the signal oscillating circuit depends on a position of a target in a detection zone;
the reference oscillating circuit is designed such that the oscillation parameter for the reference oscillating circuit is essentially independent of the position of the target in the detection zone,
the signal oscillating circuit includes a signal coil and the reference oscillating circuit includes a reference coil,
the signal coil and the reference coil have essentially the same inductance,
the reference coil has four sub-windings or a whole-number multiple of four sub-windings,
the counter-wound sub-windings are designed such that high frequency fields generated by the sub-windings substantially cancel themselves out in the activated

Assignees

• Turck Holding Gmbh
• Turck Holdings GmbH

Inventors

• Wendler Torsten

Classifications

• H03K17/9505

  Constructional details · CPC title

• H03K2017/9527

  Details of coils in the emitter or receiver; Magnetic detector comprising emitting and receiving coils · CPC title

• H03K17/9502

  Measures for increasing reliability · CPC title

• H03K17/953

  forming part of an oscillator (H03K17/9537 takes precedence) · CPC title

• H03K17/952

  using inductive coils · CPC title