Variable frequency drive system with medium voltage input and low voltage output

Patent metadata

Field	Value
Publication number	US-12451827-B2
Application number	US-202218062173-A
Country	US
Kind code	B2
Filing date	Dec 6, 2022
Priority date	Dec 6, 2022
Publication date	Oct 21, 2025
Grant date	Oct 21, 2025

Abstract

According to an embodiment of the present disclosure, an apparatus includes a transformer having a set of input terminals, a first set of output terminals, and a second set of output terminals. First and second rectifiers are coupled to the first and second sets of output terminals, respectively. The transformer is configured to transform three phase alternating current (AC) provided to the set of input terminals into first and second three phase AC outputs at the first and second sets of output terminals, respectively. The first three phase AC output is phase shifted from the second three phase AC output.

First claim

What is claimed is:

1. An apparatus comprising:
a transformer comprising a set of input terminals, a first set of output terminals, and a second set of output terminals;
first and second rectifiers coupled to the first and second sets of output terminals, respectively;
wherein the transformer is configured to transform three phase alternating current (AC) provided to the set of input terminals into first and second three phase AC outputs at the first and second sets of output terminals, respectively;
wherein the first three phase AC output is phase shifted from the second three phase AC output; and
wherein the transformer comprises:
a set of primary windings;
a first set of secondary windings and a second set of secondary windings; and
wherein the first set of secondary windings but not the second set of secondary windings is arranged in a zigzag configuration.

2. The apparatus of claim 1 further comprising:
a third rectifier;
wherein the transformer comprises a third set of output terminals coupled to the third rectifier;
wherein the transformer is configured to transform the three phase alternating current AC provided to the set of input terminals into the first three phase AC output at the first set of output terminals, the second three phase AC output at the second set of output terminals, and a third three phase AC output at the third set of output terminals;
wherein the third three phase AC output is phase shifted from the first and second three phase AC outputs.

3. The apparatus of claim 2 wherein the first three phase AC output leads the second three phase AC output, and the third three phase AC output lags the second three phase AC output.

4. The apparatus of claim 3 wherein the first three phase AC output leads the second three phase AC output by 20 degrees, and the third three phase AC output lags the second three phase AC output by 20 degrees.

5. The apparatus of claim 4 wherein an amount by which the first three phase AC output leads the second three phase AC output is substantially equal to an amount by which the third AC output lags the second three phase AC output.

6. The apparatus of claim 2 further comprising first, second, and third inverters coupled to the first, second, and third rectifiers, respectively.

7. The apparatus of claim 6 further comprising a low-voltage electric motor coupled to the first, second, and third inverters.

8. The apparatus of claim 2 further comprising a low-voltage electrical motor coupled to the first, second, and third rectifiers.

9. The apparatus of claim 2 wherein the transformer comprises:
a third set of secondary windings; and
wherein the third set of secondary windings is arranged in a zigzag configuration.

10. The apparatus of claim 9 wherein each of the first and third sets of secondary windings are arranged in a delta zigzag configuration.

11. An apparatus comprising:
first, second and third rectifiers comprising first, second, and third sets of input terminals, respectively, and first, second, and third direct current (DC) output terminals, respectively;
first, second, and third inverters comprising first, second, and third DC input terminals electrically connected to the first, second, and third DC output terminals, respectively, and first, second, and third sets of output terminals, respectively;
an electric motor electrically connected to the first, second, and third sets of output terminals of the first, second, and third inverters, respectively; and
a transformer electrically connected to the first, second, and third rectifiers, wherein the transformer comprises:
a set of primary windings;
a first set of secondary windings and a second set of secondary windings; and
wherein the first set of secondary windings but not the second set of secondary windings is arranged in a zigzag configuration.

12. The apparatus of claim 11 wherein each of the first, second, and third rectifiers is a passive rectifier.

13. The apparatus of claim 11 wherein:
the transformer comprises a set of input terminals, a first set of output terminals, a second set of output terminals, and a third set of output terminals;
wherein the first set of output terminals of the transformer are electrically connected to the first set of input terminals of the first rectifier;
wherein the second set of output terminals of the transformer are electrically connected to the second set of input terminals of the second rectifier; and
wherein the third set of output terminals of the transformer are electrically connected to the third set of input terminals of the third rectifier.

14. The apparatus of claim 13 wherein the transformer is configured to transform a three phase alternating current (AC) provided to the set of input terminals of the transformer into first, second, and third three phase AC outputs at the first, second, and sets of output terminals, respectively, of the transformer.

15. The apparatus of claim 14 wherein the first three phase AC output is phase shifted from the second three phase AC output, and wherein the third three phase AC output is phase shifted from the second three phase AC output.

16. The apparatus of claim 14 wherein the first three phase AC output leads the second three phase AC output, and the third three phase AC output lags the second three phase AC output.

17. The apparatus of claim 16 wherein the first three phase AC output leads the second three phase AC output by 20 degrees, and the third three phase AC output lags the second three phase AC output by 20 degrees.

18. The apparatus of claim 17 wherein an amount by which the first three phase AC output leads the second three phase AC output is substantially equal to an amount by which the third AC output lags the second three phase AC output.

19. The apparatus of claim 13 wherein the transformer comprises:
a third set of secondary windings; and
wherein the third set of secondary windings is arranged in a zigzag configuration.

20. The apparatus of claim 19 further comprising a three-phase motor with three phase input terminals connected to respective three phase output terminals of the first, second, and third inverters by electrical conductors of equal length.

Assignees

• Trane Int Inc

Inventors

• Sykora Benjamin J

Classifications

• H02P2201/01

  AC-AC converter stage controlled to provide a defined AC voltage · CPC title

• H02P27/06

  using DC to AC converters or inverters (H02P27/05 takes precedence) · CPC title

• H02P25/184

  wherein the motor speed is changed by switching from a delta to a star, e.g. wye, connection of its windings, or vice versa · CPC title

• H02M1/0043

  Converters switched with a phase shift, i.e. interleaved (non-isolated DC/DC converters H02M3/1586) · CPC title

• H02M5/12

  for conversion of voltage or current amplitude only · CPC title