Asymmetric and symmetric electrochemical arrays

Patent metadata

Field	Value
Publication number	US-12451553-B2
Application number	US-202217880243-A
Country	US
Kind code	B2
Filing date	Aug 3, 2022
Priority date	Aug 3, 2022
Publication date	Oct 21, 2025
Grant date	Oct 21, 2025

Abstract

Electrochemical cell arrays such as battery packs having cells of different sizes and/or thicknesses is disclosed. For example, the cells in an array may progressively increase or decrease in size or thickness from a first end to a second end such that a gradient in thickness is created. Alternatively, the gradient may be from the center to the outside. In a variation, the first and second endplates may be of different sizes or thicknesses.

First claim

What is claimed is:

1. An electrochemical cell array comprising:
a pair of endplates having a same thickness; and
a plurality of electrochemical cells including a first cell having a first thickness, a second cell having a second thickness greater than the first thickness, and a third cell having a third thickness greater than the second thickness, the plurality of electrochemical cells being arranged to form a stack between and compressed by the pair of endplates such that the first cell is proximate a first endplate of the pair of endplates, the second cell is proximate a center of the stack, and the third cell is proximate a second endplate of the pair of endplates.

2. The electrochemical cell array of claim 1 , wherein thicknesses of the electrochemical cells along the stack are asymmetric relative to a center of the stack.

3. The electrochemical cell array of claim 1 , wherein the plurality of electrochemical cells includes at least 40 cells.

4. The electrochemical cell array of claim 1 , wherein the plurality of electrochemical cells includes a lithium-ion battery.

5. An electrochemical cell array comprising:
a pair of endplates having different thicknesses, a thinner endplate of the pair of endplates being disposed at a first end; and
a plurality of electrochemical cells arranged between and compressed by the pair of endplates to form a stack having a first end and a second end, the plurality of electrochemical cells including a first cell having a first thickness, a second cell having a second thickness different than the first thickness, the first cell being proximate the first end of the stack and one of the pair of endplates and the second cell being proximate to a center of the stack.

6. The electrochemical cell array of claim 5 , wherein thicknesses of the electrochemical cells along the stack increase from the first end of the stack to the second end of the stack.

7. The electrochemical cell array of claim 5 , wherein the first thickness is greater than the second thickness.

8. The electrochemical cell array of claim 5 , wherein the second thickness is greater than the first thickness.

9. The electrochemical cell array of claim 5 , wherein the plurality of electrochemical cells includes a third cell proximate the second end of the stack and the other one of the pair of endplates, the first cell having generally the same thickness as the third cell.

10. The electrochemical cell array of claim 5 , wherein the plurality of electrochemical cells includes a third cell proximate the second end of the stack and the other one of the pair of endplates, the third cell having a thickness that is greater than the second thickness that is greater than the first thickness.

11. An electrochemical cell array comprising:
a pair of endplates having different thicknesses, a thicker endplate of the pair of endplate being disposed at a first end; and
a plurality of electrochemical cells arranged between and compressed by the pair of endplates to form a stack having a first end and a second end, the plurality of electrochemical cells including a first cell having a first thickness, a second cell having a second thickness different than the first thickness, the first cell being proximate the first end of the stack and one of the pair of endplates and the second cell being proximate to a center of the stack.

12. The electrochemical cell array of claim 11 , wherein thicknesses of the electrochemical cells along the stack increase from the first end of the stack to the second end of the stack.

13. The electrochemical cell array of claim 11 , wherein the first thickness is greater than the second thickness.

14. The electrochemical cell array of claim 11 , wherein the second thickness is greater than the first thickness.

15. The electrochemical cell array of claim 5 , wherein the plurality of electrochemical cells includes a third cell proximate the second end of the stack and the other one of the pair of endplates, the first cell having generally the same thickness as the third cell.

16. The electrochemical cell array of claim 5 , wherein the plurality of electrochemical cells includes a third cell proximate the second end of the stack and the other one of the pair of endplates, the third cell having a thickness that is greater than the second thickness that is greater than the first thickness.

Assignees

• Ford Global Tech Llc

Inventors

• Utley Brian
• Han Daewon
• Fredrick Mary
• Paik Chi

Classifications

• H01M50/204

  Racks, modules or packs for multiple batteries or multiple cells · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M10/0481

  Compression means other than compression means for stacks of electrodes and separators · CPC title

• H01M50/209

  adapted for prismatic or rectangular cells (H01M50/216 takes precedence) · CPC title