Planar winding structure for power transformer

Patent metadata

Field	Value
Publication number	US-12451286-B2
Application number	US-202117471142-A
Country	US
Kind code	B2
Filing date	Sep 9, 2021
Priority date	Apr 26, 2021
Publication date	Oct 21, 2025
Grant date	Oct 21, 2025

Abstract

The present disclosure provides a printed circuit board (PCB) based planar winding structure for a main power transformer and/or an auxiliary power need. The PCB-based planar winding structure can confine electric field through magnetic core potential control and thus create partial discharge (PD) free design for medium voltage (MV) applications. Meanwhile, the winding structure can be formed in the PCB manufacturing process to create a more modular and reliable structure, thereby enhancing manufacturability. Techniques, such as termination treatment, primary and secondary winding arrangements, etc., can be used to control the electrical stress in the medium voltage applications.

First claim

What is claimed is:

1. A planar winding structure, comprising:
an insulating planar board having a winding portion and a terminal portion, with a through hole at a central portion of the winding portion;
a plurality of conductive layers embedded in the winding portion of the insulating planar board and electrically connected with each other through one or more buried vias, the conductive layers being patterned to constitute a transformer winding around the through hole;
first and second terminals at the terminal portion of the insulating planar board, each being electrically connected to a respective one of the conductive layers;
a shielding layer coated on outer surfaces of the winding portion of the insulating planar board; and
a grading ring structure embedded in the terminal portion of the insulating planar board, wherein the grading ring structure and the shielding layer share a same potential.

2. The planar winding structure of claim 1 , further comprising an insulating material in the terminal portion between the shielding layer and the first and second terminals.

3. The planar winding structure of claim 1 , further comprising an electric bushing having a potted part and a hollow part, wherein the terminal portion of the insulating planar board is accommodated within the potted part.

4. The planar winding structure of claim 3 , the electric bushing further comprises terminal blocks in the potted part to electrically and mechanically support the first and second terminals.

5. The planar winding structure of claim 1 , wherein the grading ring structure comprises an external ground ring on an outer face of the insulating planar board proximate an interface of the winding portion and the terminal portion and an internal ground ring embedded in the insulating planar board and electrically connected with the external ground ring through one or more blind vias.

6. The planar winding structure of claim 1 , wherein the grading ring structure comprises a plurality of grading rings embedded in the terminal portion of the insulating planar board and extending in a horizontal direction from an interface of the winding portion and the terminal portion, and at least a resistor embedded in the insulating planar board and electrically connected to neighboring ones of the grading rings.

7. The planar winding structure of claim 6 , wherein one of the grading rings that is farthest from the interface is electrically connected to one of the first and second terminals.

8. The planar winding structure of claim 1 , further comprising EMI shielding layers embedded in the insulating planar board, wherein the conductive layers are embedded in the insulating planar board between the EMI shielding layers.

9. The planar winding structure of claim 1 , wherein the shielding layer comprises a semiconductive material.

10. The planar winding structure of claim 1 , wherein the insulating planar board comprises a FR4 material.

11. A power transforming comprising the planar winding structure of claim 1 , a magnetic core, and a secondary winding structure magnetically coupled to the planar winding structure through the magnetic core.

12. The power transforming of claim 11 , wherein a portion of the magnetic core is disposed in the through hole of the insulating planar board.

13. The power transforming of claim 11 , wherein the secondary winding structure is electrically connected to the shielding layer of the planar winding structure.

Assignees

• Delta Electronics Inc

Inventors

• Wang Ruxi
• Shen Zhiyu
• Zhang Chi
• Barbosa Peter Mantovanelli

Classifications

• H01F27/2885

  with shields or electrodes (shields or electrodes for pancake coils H01F27/2871; construction of electric or magnetic shields or screens H01F27/36) · CPC title

• H01F2027/2819

  Planar transformers with printed windings, e.g. surrounded by two cores and to be mounted on printed circuit · CPC title

• H01F27/2804

  Printed windings · CPC title

• H01F27/29 Primary

  Terminals; Tapping arrangements {for signal inductances} · CPC title

• H01F27/324

  Insulation between coil and core, between different winding sections, around the coil; Other insulation structures · CPC title