Collecting tank for a heat exchanger

Patent metadata

Field	Value
Publication number	US-12449211-B2
Application number	US-202318115740-A
Country	US
Kind code	B2
Filing date	Feb 28, 2023
Priority date	Mar 1, 2022
Publication date	Oct 21, 2025
Grant date	Oct 21, 2025

Abstract

A collecting tank for a heat exchanger may include at least one manifold for receiving a plurality of heat exchanger tubes of the heat exchanger. The at least one manifold may have a hollow space through which a fluid is flowable. The at least one manifold may include a bottom and a plurality of tank receptacles for receiving the plurality of heat exchanger tubes. The plurality of tank receptacles may be disposed in the bottom spaced apart from one another in a longitudinal direction and may extend in a transverse direction, which extends transverse to the longitudinal direction. In a height direction extending transverse to the longitudinal direction and transverse to the transverse direction, directed away from the hollow space, the bottom may have at least one curvature directed to an outside.

First claim

The invention claimed is:

1. A collecting tank for a heat exchanger, comprising:
at least one manifold for receiving a plurality of heat exchanger tubes of the heat exchanger;
the at least one manifold having a hollow space through which a fluid is flowable;
the at least one manifold including a bottom and a plurality of tank receptacles for receiving the plurality of heat exchanger tubes, the plurality of tank receptacles disposed in the bottom spaced apart from one another in a longitudinal direction and extending in a transverse direction, which extends transverse to the longitudinal direction;
wherein, in a height direction extending transverse to the longitudinal direction and transverse to the transverse direction, directed away from the hollow space, the bottom has at least one curvature directed to an outside;
wherein, in the transverse direction, the plurality of tank receptacles each extend over a receiving width;
wherein the at least one curvature has a curvature height extending between a first point of the at least one curvature, which protrudes maximally in the height direction, and a second point, which is nearest to the first point of the at least one curvature in the height direction, at which the at least one manifold has a maximum manifold width in the transverse direction;
wherein the at least one curvature protrudes from the bottom and extends completely across the bottom in the transverse direction; and
wherein a ratio between the curvature height and the receiving width is 0.05 to 1.5.

2. The collecting tank according to claim 1 , wherein the bottom has a convex shape, which is curved to the outside in the height direction and into which the at least one curvature is introduced additionally and locally.

3. The collecting tank according to claim 1 , wherein the ratio between the curvature height and the receiving width is 0.10 to 0.5.

4. The collecting tank according to claim 1 , wherein the receiving width of a tank receptacle of the plurality of tank receptacles extends between two inner sides of the tank receptacle facing one another in the transverse direction.

5. The collecting tank according to claim 1 , wherein the bottom fully has the at least one curvature.

6. The collecting tank according to claim 1 , wherein the at least one curvature is disposed between at least two tank receptacles, which are disposed consecutively in the longitudinal direction, of the plurality of tank receptacles.

7. The collecting tank according to claim 1 , wherein:
the at least one manifold includes two manifolds disposed adjacent to one another in the transverse direction; and
each of the two manifolds includes the at least one curvature.

8. A heat exchanger, comprising a collecting tank according to claim 1 and at least two heat exchanger tubes received in the plurality of tank receptacles, wherein:
a refrigerant path of a refrigerant extends through the collecting tank and through the at least two heat exchanger tubes; and
a gas path of a gas extends between the at least two heat exchanger tubes and is fluidically separated from the refrigerant path such that heat is transferred between the refrigerant and the gas during operation.

9. An air-conditioning system, comprising:
a cooling circuit through which a refrigerant circulates along a flow path during operation; and
a heat exchanger according to claim 8 through which the refrigerant path extends.

10. The air-conditioning system according to claim 9 , wherein the heat exchanger is arranged on a pressure side in the cooling circuit such that the refrigerant condenses in the heat exchanger during operation.

11. A motor vehicle, comprising a heat exchanger according to claim 8 , wherein the gas path extends into an interior of the motor vehicle.

12. The collecting tank according to claim 1 , wherein:
the at least one manifold further includes a wall adjoining the bottom such that the wall and the bottom define the hollow space;
the wall includes a circle-segment portion disposed opposite the bottom, a first transition portion, and a second transition portion disposed opposite the first transition portion;
the first transition portion and the second transition portion extend between and connect the circle-segment portion and the bottom;
the maximum manifold width is defined by and between a first external surface of the first transition portion and a second external surface of the second transition portion; and
the receiving width is defined by and between a first internal surface of the first transition portion and a second internal surface of the second transition portion.

13. The collecting tank according to claim 12 , wherein the bottom and the wall are integrally connected to one another such that the at least one manifold is a monolithic component.

14. The collecting tank according to claim 12 , wherein, in a region of the at least one curvature, the bottom has a thickness that is greater than a thickness of the wall.

15. The collecting tank according to claim 1 , wherein the at least one curvature is a solid body projecting from the bottom.

16. A collecting tank for a heat exchanger, comprising:
at least one manifold extending in a longitudinal direction;
the at least one manifold including a bottom, a plurality of tank receptacles for receiving a plurality of heat exchanger tubes, and a hollow space through which a fluid is flowable;
the plurality of tank receptacles disposed in the bottom and arranged spaced apart from one another in the longitudinal direction;
the plurality of tank receptacles extending in a transverse direction, which extends transverse to the longitudinal direction;
wherein the bottom includes at least one outwardly directed curvature protruding away from the hollow space in a height direction extending transverse to the longitudinal direction and transverse to the transverse direction;
wherein the at least one curvature extends completely across the bottom in the transverse direction;
wherein the at least one manifold is integral; and
wherein the at least one curvature is a solid protrusion projecting from the bottom.

17. The collecting tank according to claim 16 , wherein the at least one curvature encompasses an entirety of the bottom such that the entire bottom is outwardly curved.

18. The collecting tank according to claim 16 , wherein:
the at least one manifold further includes a wall adjoining the bottom such that the wall and the bottom define the hollow space; and
the wall includes a circle-segment portion disposed opposite the bottom and two transition portions that extend between and connect the circle-segment portion and the bottom.

19. The collecting tank according to claim 18 , wherein:
the plurality of tank receptacles each have a receiving width extending in the transverse direction;
the at least one curvature has a curvature height extending between a peak of the at least one curvature and a point that is aligned with the peak in the height direction and that is aligned with a transition between the bottom and the wall in the transverse direction; and
a ratio between the curvature height and the receiving width is 0.05 to 1.5.

20. A collecting tank for a heat exchanger, comprising at least one manifold extending in a longitudinal direction, wherein:
the at least one manifold includes:
a bottom;
a wall adjoining the bottom such that the wall and the bottom define a hollow space through which a fluid is flowable; and
a plurality of tank receptacles for receiving a pl

Assignees

• Mahle Int Gmbh

Inventors

• Duerr Gottfried
• Foerster Uwe
• Hahnenkamm Stephanie
• Schirnig Hagen
• Sievers Martin

Classifications

• F28D1/05391 Primary

  with multiple rows of conduits or with multi-channel conduits combined with a particular flow pattern, e.g. multi-row multi-stage radiators · CPC title

• F28D2021/008

  for vehicles · CPC title

• F28F2009/0285

  Other particular headers or end plates · CPC title

• F25B39/04 Primary

  Condensers · CPC title

• F28F2009/0292

  with fins · CPC title