Air processing unit, air managing system, pneumatic system and vehicle

Patent metadata

Field	Value
Publication number	US-12448992-B2
Application number	US-202318137585-A
Country	US
Kind code	B2
Filing date	Apr 21, 2023
Priority date	Apr 21, 2022
Publication date	Oct 21, 2025
Grant date	Oct 21, 2025

Abstract

An air processing unit for providing compressed air to a supply port for use in a pneumatic system with a pneumatic unit pneumatically connected to the supply port. The air processing unit comprises an inlet port for receiving the compressed air from an electrically controlled compressed air supply. An air drying unit having an input port pneumatically connected to the inlet port and configured to dry the compressed air received, a supply line configured to supply dried compressed air, a return flow control unit comprising an electrically controlled valve are also included in the air processing unit. The electrically controlled valve is provided as a single and only electrically controlled valve of the return flow control unit.

First claim

The invention claimed is:

1. An air processing unit for providing compressed air to a supply port of a pneumatic system with a pneumatic unit pneumatically connected to the supply port, comprising:
an inlet port for receiving the compressed air from an electrically controlled compressed air supply;
an air drying unit having an input port pneumatically connected to the inlet port and configured to dry the compressed air received, and
a supply line configured to exchange dried compressed air between the air drying unit and the supply port and a return pneumatic line configured to exchange compressed air of the supply port from the supply line to the air drying unit, wherein
an electrically controlled valve is arranged between a first section of the return pneumatic line that is connected to the supply port and a second section of the return pneumatic line that is connected to the air drying unit, and
a purge valve configured to control a flow of purge air via a pneumatic exhaust line, wherein the pneumatic exhaust line pneumatically connects the input port of the air drying unit to an exterior via an exhaust port; and wherein
in an air drying phase dried compressed air is supplied via the supply line from the air drying unit to the supply port, and
in a regeneration phase returned compressed air is returned via the return pneumatic line from the supply port to the air drying unit, wherein

a return flow control unit comprises the electrically controlled valve and is arranged and configured to enable, during the regeneration phase, a flow of the returned compressed air, in dependence of an electric control signal, from the return pneumatic line via the electrically controlled valve and via the supply line and the air drying unit to the pneumatic exhaust line;
and wherein

the electrically controlled valve is provided as a single and only electrically controlled valve of the return flow control unit.

2. The air processing unit of claim 1 , wherein the electrically controlled valve is provided as a single and only electrically controlled valve of the air-processing unit.

3. The air processing unit of claim 1 , wherein the electrically controlled valve is a 3/2-way solenoid valve that is operable against a spring force, in dependence on the electric control signal, in
a non-energized state, in which the return pneumatic line is interrupted, and in
an energized state, in which the return pneumatic line fluidly connects the supply port to the air drying unit.

4. The air processing unit of claim 1 , wherein the supply line between the air drying unit and the supply port comprises a one-way valve arranged and configured to prevent flow from the supply port to the air drying unit via the supply line, and wherein the electrically controlled valve is arranged at the return pneumatic line that bridges the one-way valve.

5. The air processing unit of claim 1 , wherein the purge valve is a pneumatically-controlled dual control valve wherein a first pressure control input is fluidly connected to the input port of the air drying unit and a second pressure control input is fluidly connected to an outlet port of the electrically controlled valve.

6. The air processing unit of claim 1 , wherein the purge valve comprises a single pressure control input that is fluidly connected to an outlet port of the electrically controlled valve, and is the only control pressure for the purge valve.

7. The air processing unit of claim 5 , wherein the pneumatically controlled dual control valve is a 2/2-way valve having a relaxed state in which an exhaust line between the input port of the air drying unit and the exhaust port is disconnected and an actuated state in which the exhaust line is pneumatically connected to the exhaust port, and wherein the pneumatically controlled dual control valve is configured to change from the relaxed state to the actuated state when a respective pressure amount at the first pressure control input and the second pressure control input is above a respective pressure threshold amount.

8. The air processing unit of claim 1 , further comprising an input charging valve arranged between the inlet port and the input port of the air drying unit and configured to allow provision of compressed air to the air drying unit when an compressed air pressure value at the inlet port is higher than a predetermined input pressure threshold amount.

9. Air managing system, comprising
an air processing unit in accordance with claim 1 , and
a multi-circuit protection valve unit having an input port connected to the supply port of the air processing unit and a plurality of output ports connectable to respective pneumatic units of a pneumatic system.

10. A pneumatic system for a vehicle, comprising:
an air processing unit of claim 1 ;
an electrically controlled compressed air supply unit connected to the inlet port of the air processing unit, and configured to supply compressed air;
at least one pneumatic unit connected to the supply port of the air processing unit or to at least one of a plurality of output ports of a multi-circuit protection valve unit;
an electronic control unit signally connected to the electrically controlled valve and to the electrically controlled compressed air supply unit and configured to control operation of the electrically controlled valve by generating and providing the electric control signal and to control operation of the compressed air supply unit.

11. The pneumatic system of claim 10 , wherein the electrically controlled compressed air supply unit comprises a compressor having a compressor input port for receiving air, the compressor being pneumatically connected to the inlet port and being driven by an electrically controlled motor, that is signally connected to the electronic control unit.

12. The pneumatic system of claim 10 , where the signal connection between the electronic control unit and the electrically controlled compressed air supply unit and the electrically controlled valve is enabled by a controller area network bus.

13. A commercial vehicle, comprising a pneumatic system according to claim 10 , wherein the pneumatic system includes, as the pneumatic unit, one or more of a braking unit, a suspension unit, or a tire-inflation unit.

Assignees

• Zf Cv Systems Global Gmbh

Inventors

• Chamot Marcin
• Semeniuk Maciej
• Josephus Van Son Frank Adrianus Cornelis

Classifications

• F15B13/044

  operated by electrically-controlled means, e.g. solenoids, torque-motors · CPC title

• B01D2259/4566

  for use in transportation means · CPC title

• B01D2257/80

  Water · CPC title

• B01D53/30

  Controlling by gas-analysis apparatus (regulating non electrical variables in general G05D) · CPC title

• B01D53/26

  Drying gases or vapours · CPC title