Defect-hiding surface textures

Patent metadata

Field	Value
Publication number	US-12448773-B2
Application number	US-202016791882-A
Country	US
Kind code	B2
Filing date	Feb 14, 2020
Priority date	Feb 15, 2019
Publication date	Oct 21, 2025
Grant date	Oct 21, 2025

Abstract

The present disclosure relates generally to a surface structure for construction products, for example, suitable for construction products that cover visible interior surfaces, such as drywall and ceiling panels. The present disclosure relates more particularly to an interior surface construction product including a visible surface covered with a texture including surface features having a height in a range from 20 μm to 2500 μm. The visible surface has an average rotational derivative that is no greater than 1.2*a respective rotational derivative of a Lambertian surface under the same lighting and viewing conditions. The rotational derivative is the percentage change in radiance from the visible surface in a viewing direction when illuminated in an illumination direction as the surface rotates about an axis that is perpendicular to a plane defined by the viewing direction and the illumination direction.

First claim

What is claimed is:

1. An interior construction, the interior construction comprising:
a first wall board having an edge;
a second wall board having an edge, the second wall board being positioned next to the first wall board so that the edge of the first wall board and the edge of the second wall board from a joint therebetween; and
a joint compound disposed in the joint, the joint compound forming, a depression or a bump with respect to the first wall board and the second wall board, the joint compound having a visible surface covered with a texture including surface features having a height in a range from 20 μm to 2500 μm, the joint compound including particles disposed at the visible surface that form the surface features of the visible surface, wherein the surface features provide a roughness to the visible surface such that less than 50% of the visible surface is disposed at an angle smaller than 20° from a macro surface of the visible surface, and wherein the visible surface has an average rotational derivative over a range of illumination angles in the range of −88° to −65° that is no greater than 1.2*a respective rotational derivative of a Lambertian surface under the same lighting and viewing conditions,
wherein the rotational derivative is the percentage change in radiance from the visible surface in a viewing direction when illuminated from an illumination direction as the surface rotates about an axis that is perpendicular to a plane defined by the viewing direction and the illumination direction,
wherein the average rotational derivative is the average of first, second, and third rotational derivatives of the visible surface,
wherein each of the first, second, and third rotational derivatives correspond to an illumination direction at a first illumination angle in the range of −88° to −65° from a surface normal of the visible surface,
wherein the first rotational derivative corresponds to a viewing direction at a first viewing angle in the range of 63-67° from the surface normal of the visible surface,
wherein the second rotational derivative corresponds to a viewing direction at a second viewing angle in the range of 68-72° from the surface normal of the visible surface,
wherein the third rotational derivative corresponds to a viewing direction at a third viewing angle in the range of 73-78° from the surface normal of the visible surface,
wherein the second viewing angle is at least 5° larger than the first viewing angle, and wherein the third viewing angle is at least 5° larger than the second viewing angle.

2. The interior construction according to claim 1 , wherein the average rotational derivative of the visible surface over the range of viewing angles is no greater than the respective rotational derivative of the Lambertian surface under the same lighting and viewing conditions.

3. The interior construction according to claim 1 , wherein the visible surface has an average rotational derivative over the range of illumination angles that is no greater than 1.2*the respective rotational derivatives of the Lambertian surface.

4. The interior construction according to claim 1 , wherein the particles include glass beads, sand, hollow alumina, proppants, ceramics, or minerals.

5. The interior construction according to claim 1 , wherein the particles have an average diameter in a range from 40 μm to 125 μm.

6. The interior construction according to claim 1 , wherein the particles have an average diameter in a range from 400 μm to 2000 μm.

7. The interior construction according to claim 1 , wherein the particles cover at least 10% of the visible surface.

8. The interior construction according to claim 1 , wherein the particles are held in a coating disposed at the visible surface.

9. The interior construction according to claim 8 , wherein the coating includes at least one of primer or paint.

10. The interior construction according to claim 1 , wherein the particles have an average roundness index of at least 0.5.

11. The interior construction according to claim 1 , wherein the particles have an average of at least 10 sides.

12. The interior construction according to claim 1 , wherein the visible surface includes a layer of paint.

13. The interior construction of claim 1 , wherein the joint compound forms a bump with respect to the first wall board and the second wall board.

14. The interior construction of claim 1 , wherein the joint compound forms a depression with respect to the first wall board and the second wall board.

15. The interior construction of claim 1 , wherein the joint compound is disposed to cover a fastener fastening the first wall board to a building.

16. The interior construction of claim 1 , wherein the visible surface includes micro-surface features disposed on the surface features, the micro-surface features having heights in the range of 1-50 microns.

17. The interior construction of claim 1 , wherein the first wall board and the second wall board are drywall wall boards.

Assignees

• Certainteed Gypsum Inc

Inventors

• Loomis Garrett
• Pytel Rachel Z
• Dubost Brice
• You Sizhu
• Kara Vural
• Reynolds Stephen W
• Czerepinski Jennifer H
• Naik Aditi

Classifications

• Y10T428/24372

  Particulate matter · CPC title

• C09D7/70

  characterised by shape, e.g. fibres, flakes or microspheres · CPC title

• C09D7/61

  inorganic · CPC title

• C09D5/00

  Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced {(electrically insulating plastics, resins or waxes H01B3/30)}; Filling pastes · CPC title

• B32B2264/101

  Glass · CPC title