Encapsulation of oilfield chemicals for on-demand triggered release

Patent metadata

Field	Value
Publication number	US-12448561-B2
Application number	US-202318449366-A
Country	US
Kind code	B2
Filing date	Aug 14, 2023
Priority date	Aug 14, 2023
Publication date	Oct 21, 2025
Grant date	Oct 21, 2025

Abstract

A disintegrable oilfield chemical composite includes a core containing an oilfield chemical and a disintegrating agent containing at least one of a phase change material or a gas-producing material; and a shell encapsulating the core. A method includes introducing into a subsurface formation a treatment fluid including the disintegrable oilfield chemical composite; heating the disintegrating agent to cause the phase change material to expand, or to cause the gas-producing material to produce a gas, or a combination thereof to break the shell; and releasing the oilfield chemical from the disintegrable oilfield composite.

First claim

What is claimed is:

1. A disintegrable oilfield chemical composite comprising:
a core comprising an oilfield chemical and a disintegrating agent comprising at least one of a phase change material or a gas-producing material; and
a shell encapsulating the core;
wherein the core comprises the gas-producing material, and the gas-producing material comprises at least one of an azo compound, an azide compound, or a metal carbonyl.

2. The disintegrable oilfield chemical composite of claim 1 , wherein the core comprises the phase change material, and the phase change material has a phase transition temperature of about 125° F. (52° C.) and about 1,000 OF (538° C.).

3. The disintegrable oilfield chemical composite of claim 2 , wherein the phase change material has a volumetric expansion of at least 3% during a phase transition relative to a volume of the phase change material before the phase transition.

4. The disintegrable oilfield chemical composite of claim 1 , wherein the core comprises the phase change material, and the phase change material comprises at least one of an inorganic salt, an eutectic mixture of inorganic salts, a metal hydroxide, an eutectic mixture of an inorganic salt with an organic material, a hydrate of an inorganic salt, a hydrate of metal hydroxide, or an organic material.

5. The disintegrable oilfield chemical composite of claim 1 , wherein the core comprises the gas-producing material, and the gas-producing material comprises at least one of an azo compound, an azide compound, or a metal carbonyl.

6. The disintegrable oilfield chemical composite of claim 1 , wherein the oilfield chemical comprises at least one of a corrosion inhibitor, a scale inhibitor, an asphaltene or wax inhibitor, a wettability altering substance, an emulsifier, a demulsifier, a filter cake breaker, a lost circulating material, a cement accelerator, or a cement retarder.

7. The disintegrable oilfield chemical composite of claim 1 , further comprising a porous structure, the oilfield chemical is absorbed into the porous structure, and the disintegrating agent is not absorbed into the porous structure.

8. The disintegrable oilfield chemical composite of claim 1 , wherein the shell comprises at least one of alginate, cellulose, starch, chitosan, dextran sulfate, pectin, xanthan gum, a polymethacrylate, a polydimethylsiloxane, a polystyrene, a polyvinyl acetate, a polyvinylpyrrolidone, silica, alumina, titania, sodium silicate, calcium carbonate, nickel, nickel phosphorus, a nickel alloy, an iron oxide, an oxyhydroxide, or an iron salt.

9. The disintegrable oilfield chemical composite of claim 1 , wherein the core comprises an inner core comprising the oilfield chemical, and the disintegrating agent is disposed between the inner core and the shell.

10. The disintegrable oilfield chemical composite of claim 9 , wherein the disintegrating agent is disposed in a matrix between the inner core and the shell.

11. The disintegrable oilfield chemical composite of claim 9 , wherein the disintegrating agent forms an outer core between the inner core and the shell.

12. The disintegrable oilfield chemical composite of claim 1 , further comprising a magnetic material.

13. The disintegrable oilfield chemical composite of claim 12 , wherein the magnetic material is disposed in the shell of the disintegrable oilfield chemical composite.

14. The disintegrable oilfield chemical composite of claim 12 , wherein the magnetic material is disposed in the core of the disintegrable oilfield chemical composite.

15. The disintegrable oilfield chemical composite of claim 12 , wherein the magnetic material is coated on the disintegrating agent.

16. The disintegrable oilfield chemical composite of claim 1 , wherein the disintegrable oilfield chemical composite is in the form of particles.

17. A method comprising:
introducing into a subsurface formation a treatment fluid comprising a disintegrable oilfield chemical composite having a core comprising an oilfield chemical and a disintegrating agent comprising at least one of a phase change material or a gas-producing material, and a shell encapsulating the core;
heating the disintegrating agent to cause the phase change material to expand, or to cause the gas-producing material to produce a gas, or a combination thereof to break the shell; and
releasing the oilfield chemical from the disintegrable oilfield composite;
wherein the core comprises the gas-producing material, and the gas producing material comprises at least one of an azo compound, an azide compound, or a metal carbonyl.

18. The method of claim 17 , wherein the disintegrable oilfield chemical composite further comprises a magnetic material.

19. The method of claim 18 , wherein the method further comprises applying an electromagnetic radiation to the magnetic material to generate heat, and heating the disintegrating agent with the heat generated from the magnetic material.

Assignees

• Baker Hughes Oilfield Operations Llc

Inventors

• Mazyar Oleg
• Dolog Rostyslav
• Suresh Radhika

Classifications

• C09K8/516

  characterised by their form or by the form of their components, e.g. encapsulated material · CPC title

• C09K2208/26

  Gel breakers other than bacteria or enzymes · CPC title

• C09K2208/32

  Anticorrosion additives · CPC title

• E21B37/06 Primary

  using chemical means for preventing or limiting {, e.g. eliminating,} the deposition of paraffins or like substances · CPC title

• C09K8/42

  Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells (compositions for plastering C09K8/50) · CPC title