Multilevel inverter current sensing

Patent metadata

Field	Value
Publication number	US-12447833-B2
Application number	US-202318352469-A
Country	US
Kind code	B2
Filing date	Jul 14, 2023
Priority date	Jul 14, 2023
Publication date	Oct 21, 2025
Grant date	Oct 21, 2025

Abstract

A conversion system includes a conversion device including a multilevel inverter configured to generate two alternating current (AC) output currents, a current sensor configured to sample a current through the multilevel inverter, or from the multilevel inverter, during a switching cycle, and a processor configure to estimate both of the two AC output currents based on the sampled current from the current sensor.

First claim

What is claimed is:

1. A conversion system, comprising:
a conversion device including a multilevel inverter configured to generate two alternating current (AC) output currents;
a current sensor configured to sample a magnetic fields produced by current through the multilevel inverter, or from the multilevel inverter, during a switching cycle; and
a processor configured to estimate both of the two AC output currents based on the magnetic fields sampled by the current sensor, wherein the multilevel inverter is a diode clamped inverter having a first set of switches connected by a neutral branch to a second set of switches, and the current sensor is disposed at the neutral branch.

2. The conversion system of claim 1 , wherein the current sensor is configured to sample the current during a switching cycle when zero voltage is output.

3. The conversion system of claim 1 , wherein the current sensor is a two-dimensional magnetic field detector.

4. The conversion system of claim 1 , wherein the first set of switches is connected by a first diode to the second set of switches, the multilevel inverter includes a third set of switches connected by a second diode to a fourth set of switches, and the current sensor is configured to simultaneously detect orthogonal magnetic fields due to a current flowing through the first diode and the second diode.

5. The conversion system of claim 1 , wherein the multilevel inverter has a full bridge topology connecting a first set of switches to a second set of switches, the first set of switches connected to the second set of switches by the neutral branch, the neutral branch forming a bidirectional switch line including a conductor and a set of neutral branch switches.

6. The conversion system of claim 1 , wherein the multilevel inverter includes a first phase branch including a first neutral branch that connects the set of first switches to the set of second switches, and a second phase branch including a second neutral branch that connects a third set of switches to a fourth set of switches, and the current sensor is disposed proximate to a crossing of the first neutral branch and the second neutral branch.

7. The conversion system of claim 5 , wherein the current sensor is a two-dimensional magnetic field sensor disposed at an orthogonal crossing between a branch of the full bridge topology and one of: the bidirectional switch line and a direct current (DC) bus.

8. The conversion system of claim 1 , wherein the multilevel inverter is connected to a first output conductor configured to carry a first output current and a second output conductor configured to carry a second output current, and the current sensor, the first output conductor and the second output conductor are configured so that the current sensor detects a first magnetic field generated by the first output current and a second magnetic field generated by the second output current.

9. A method of transferring electrical power, comprising:
receiving an input current from a direct current (DC) source at a conversion device including a multilevel inverter;
converting the input current by the multilevel inverter to generate two alternating current (AC) output currents, wherein the converting includes performing a series of switching cycles;
sampling a magnetic fields produced by current through the multilevel inverter, or from the multilevel inverter, during a switching cycle by a single current sensor; and estimating both of the two AC output currents based on the magnetic fields sampled by the single current sensor, wherein the multilevel inverter is a diode clamped inverter having a first set of switches connected by a neutral branch to a second set of switches, and the single current sensor is disposed at the neutral branch.

10. The method of claim 9 , wherein the sampling is performed during the switching cycle when zero voltage is output.

11. The method of claim 9 , wherein the first set of switches is connected by a first diode to the second set of switches, the multilevel inverter includes a third set of switches connected by a second diode to a fourth set of switches, and the single current sensor simultaneously detects orthogonal magnetic fields due to current flowing through the first diode and the second diode.

12. The method of claim 11 , wherein the estimating includes decoupling the orthogonal magnetic fields.

13. The method of claim 9 , wherein the multilevel inverter has a full bridge topology connecting a first set of switches to a second set of switches, the first set of switches connected to the second set of switches by the neutral branch, the neutral branch forming a bidirectional switch line including a conductor and a set of neutral branch switches.

14. The method of claim 13 , wherein the single current sensor is disposed at the bidirectional switch line, and the sampling is performed during the switching cycle when a current is flowing through the bidirectional switch line.

15. The method of claim 13 , wherein the single current sensor is a two-dimensional magnetic field sensor disposed at an orthogonal crossing between a branch of the full bridge topology and one of: the bidirectional switch line and a DC bus, and the sampling is performed when a current is flowing through the orthogonal crossing.

16. The method of claim 9 , wherein the multilevel inverter is connected to a first output conductor configured to carry a first output current and a second output conductor configured to carry a second output current, and the sampling includes detecting a first magnetic field generated by the first output current and a second magnetic field generated by the second output current.

17. A vehicle system, comprising:
a battery system;
a conversion device connected to the battery system and including a multi-phase inverter module, the multi-phase inverter module including a multilevel inverter configured to output two alternating current (AC) output currents; and
a processor configured to perform a method including:
converting an input current by the multilevel inverter to generate the two AC output currents, wherein the converting includes performing a series of switching cycles;
sampling a magnetic fields produced by current through the multilevel inverter, or from the multilevel inverter, during a switching cycle by a single current sensor; and estimating both of the two AC output currents based on the magnetic fields sampled-by the single current sensor, wherein the multilevel inverter is a diode clamped inverter having a first set of switches connected by a neutral branch to a second set of switches, and the current sensor is disposed at the neutral branch.

18. The vehicle system of claim 17 , wherein the first set of switches is connected by a first diode to the second set of switches, the multilevel inverter includes a third set of switches connected by a second diode to a fourth set of switches, and the single current sensor simultaneously detects orthogonal magnetic fields due to current flowing through the first diode and the second diode.

19. The vehicle system of claim 17 , wherein the multilevel inverter has a full bridge topology connecting a first set of switches to a second set of switches, the first set of switches connected to the second set of switches by the neutral branch, the neutral branch forming a bidirectional switch line including a conductor and a set of neutral branch switches, the single current sensor is disposed at the bidirectional switch line, and the sampling is performed during the switching cycle when

Assignees

• Gm Global Tech Operations Llc

Inventors

• Alvi Muhammad Hussain
• Namuduri Chandra S
• Kim Junghoon
• Luo Yilun

Classifications

• H02M1/0009 Primary

  Devices or circuits for detecting current in a converter · CPC title

• B60L2210/42

  Voltage source inverters · CPC title

• H02M7/487

  Neutral point clamped inverters · CPC title

• B60L2240/429

  Current · CPC title

• H02M7/4835

  comprising two or more cells, each including a switchable capacitor, the capacitors having a nominal charge voltage which corresponds to a given fraction of the input voltage, and the capacitors being selectively connected in series to determine the instantaneous output voltage · CPC title