Device and method for cleaning exhaust air

Patent metadata

Field	Value
Publication number	US-12447738-B2
Application number	US-202318235408-A
Country	US
Kind code	B2
Filing date	Aug 18, 2023
Priority date	Aug 19, 2022
Publication date	Oct 21, 2025
Grant date	Oct 21, 2025

Abstract

Provided is a device for cleaning exhaust air from a printing device by means of a heat exchanger. The device is configured to operate the heat exchanger in a standard phase such that an output temperature of the exhaust air exhibits a standard value such that hydrocarbons are condensed out of the exhaust air. The device is also configured to operate the heat exchanger in a regeneration phase such that the output temperature of the exhaust air exhibits a value. The value is reduced relative to the standard value, such that water is condensed out of the exhaust air.

First claim

The invention claimed is:

1. A printing device, comprising:
at least one print group configured to print an image onto a recording medium;
a drying unit configured to fix the image onto the recording medium;
a heat exchanger, the heat exchanger configured to transfer thermal energy from the exhaust air to a cooling fluid; and
a device configured to control a cleaning of exhaust air from the printing device by the heat exchanger, the device is operatively connected to at least one of the printing device, the drying unit, or the heat exchanger and comprising a controller configured
to operate the heat exchanger in a standard phase such that an output temperature of the exhaust air at an output of the heat exchanger exhibits a standard value, via which hydrocarbons are condensed out of the exhaust air;
to operate the heat exchanger in a regeneration phase such that the output temperature of the exhaust air exhibits a value that is reduced relative to the standard value by at least one of reducing a temperature of the cooling fluid or increasing a volumetric flow of the cooling fluid, via water is condensed out of the exhaust air, wherein the reduced value and/or the standard value of the output temperature of the exhaust air are such that: a fraction of water in a condensate generated from the exhaust air in the heat exchanger is greater at the reduced value than at the standard value; and/or a quantity of condensate that is generated per time unit is greater at the reduced value than at the standard value; and/or the reduced value of the output temperature is below a dew point of water, and the standard value of the output temperature is above a dew point of water;
to determine one or more measured values with regard to the quantity of condensate that is generated from the exhaust air in the heat exchanger; and
to determine, depending on the one or more measured values, whether a transition—starting from a regeneration phase—from the regeneration phase into a subsequent standard phase, or a transition—starting from a standard phase—from the standard phase into a subsequent regeneration phase, is effected.

2. The printing device according to claim 1 , wherein the controller is further configured
to operate the heat exchanger alternately in the standard phase and in the regeneration phase; and/or
to repeatedly interrupt an operation of the heat exchanger in the standard phase with the regeneration phase; and/or
to operate the heat exchanger in the regeneration phase periodically, with a defined repetition rate.

3. The printing device according to claim 1 , wherein the controller is further configured, while the heat exchanger is being operated in the standard phase,
to determine, on a basis of the one or more measured values, whether a predefined minimum quantity of condensate has been generated from the exhaust air in a time interval (Δt 1 ); and
to effect the transition from the standard phase into the subsequent regeneration phase if the predefined minimum quantity of condensate has not been generated from the exhaust air in the time interval (Δt 1 ); and/or
to continue to operate the heat exchanger in the standard phase if the predefined minimum quantity of condensate has been generated from the exhaust air in the time interval (Δt 1 ).

4. The printing device according to claim 1 , wherein the controller is further configured, while the heat exchanger is being operated in a regeneration phase,
to determine, on a basis of the one or more measured values, whether a predefined target quantity of condensate has already been generated from the exhaust air since the beginning of the regeneration phase; and
to effect the transition from the regeneration phase into the subsequent standard phase if the predefined target quantity of condensate has already been generated from the exhaust air; and/or
to continue to operate the heat exchanger in the regeneration phase if the predefined target quantity of condensate has not yet been generated from the exhaust air.

5. The printing device according to claim 1 , wherein
the controller is further configured
to increase the temperature of the cooling fluid, and/or to reduce the volumetric flow of the cooling fluid, in order to increase the output temperature of the exhaust air from the reduced value to the standard value.

6. The printing device according to claim 1 , wherein the controller is further configured to introduce, during the regeneration phase, a cleaning fluid into the heat exchanger and/or into the exhaust air flowing to the heat exchanger, so that condensate generated from the exhaust air in the heat exchanger is diluted by the cleaning fluid.

7. A method for cleaning exhaust air from a printing device with a heat exchanger, the heat exchanger configured to transfer thermal energy from the exhaust air to a cooling fluid, the method comprising:
operating the heat exchanger in a standard phase such that an output temperature of the exhaust air at an output of the heat exchanger exhibits a standard value, via which hydrocarbons are condensed out of the exhaust air; and
operating the heat exchanger in a regeneration phase such that the output temperature of the exhaust air exhibits a value that is reduced relative to the standard value by at least one of reducing a temperature of the cooling fluid or increasing a volumetric flow of the cooling fluid, via water is condensed out of the exhaust air, wherein the reduced value and/or the standard value of the output temperature of the exhaust air are such that: a fraction of water in a condensate generated from the exhaust air in the heat exchanger is greater at the reduced value than at the standard value; and/or a quantity of condensate that is generated per time unit is greater at the reduced value than at the standard value; and/or the reduced value of the output temperature is below a dew point of water, and the standard value of the output temperature is above a dew point of water;
determining one or more measured values with regard to the quantity of condensate that is generated from the exhaust air in the heat exchanger; and
determining, depending on the one or more measured values, whether a transition—starting from a regeneration phase—from the regeneration phase into a subsequent standard phase, or a transition—starting from a standard phase—from the standard phase into a subsequent regeneration phase, is effected.

8. The method according to claim 7 , further comprising:
operating the heat exchanger alternately in the standard phase and in the regeneration phase; and/or
repeatedly interrupting an operation of the heat exchanger in the standard phase with the regeneration phase; and/or
operating the heat exchanger in the regeneration phase periodically, with a defined repetition rate.

9. The method according to claim 7 , further comprising, while the heat exchanger is being operated in the standard phase,
determining, on a basis of the one or more measured values, whether a predefined minimum quantity of condensate has been generated from the exhaust air in a time interval (Δt 1 ); and
effecting the transition from the standard phase into the subsequent regeneration phase if the predefined minimum quantity of condensate has not been generated from the exhaust air in the time interval (Δt 1 ); and/or
continuing to operate the heat exchanger in the standard phase if the predefined minimum quantity of condensate has been generated from the exhaust air in the time interval (Δt 1 ).

10. The method according to claim 7 , further comprising, while the heat exchanger is being operated in a regeneration phase,
determining, on a basis of the one or more measured values, whether a predefined target

Assignees

• Canon Production Printing Holding Bv

Inventors

• Röhl Stefan
• Geishauser Andreas
• Dedic Revdin
• Ferron Fabien

Classifications

• F28D21/0003

  the heat being recuperated from exhaust gases (F28D21/0014 takes precedence) · CPC title

• F28D2021/0019

  Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for · CPC title

• B01D5/0051

  Regulation processes; Control systems, e.g. valves · CPC title

• B01D5/0003

  by using heat-exchange surfaces for indirect contact between gases or vapours and the cooling medium · CPC title

• B41P2235/26

  Spraying devices · CPC title