Photovoltaic module, and associated kit, system, and method

Patent metadata

Field	Value
Publication number	US-12445089-B2
Application number	US-202418431511-A
Country	US
Kind code	B2
Filing date	Feb 2, 2024
Priority date	Feb 3, 2023
Publication date	Oct 14, 2025
Grant date	Oct 14, 2025

Abstract

A photovoltaic module, including a base portion and a headlap portion, the base portion having a first layer, and at least one solar cell, the at least one solar cell above the first layer, and the first layer having an edge, headlap portion having a second layer, the second layer having an edge, the headlap portion and the base portion joined to one another along the edge of the first layer and the edge of the second layer.

First claim

The invention claimed is:

1. A photovoltaic module, comprising:
a base portion,
wherein the base portion comprises:
a first layer, and
at least one solar cell,
wherein the at least one solar cell is above the first layer,
wherein the first layer has an edge;

a headlap portion,
wherein the headlap portion comprises a second layer,
wherein the second layer has an edge; and

a weld seam,
wherein the headlap portion and the base portion are joined to one another along the edge of the first layer and the edge of the second layer, and
wherein the base portion connects with the headlap portion at the weld seam.

2. The photovoltaic module of claim 1 , wherein the at least one solar cell comprises a plurality of solar cells.

3. The photovoltaic module of claim 1 , wherein the headlap portion further comprises at least one electrical jumper assembly, wherein the at least one electrical jumper assembly is configured to electrically connect the photovoltaic module with another photovoltaic module.

4. The photovoltaic module of claim 1 , wherein the headlap portion further comprises a controller, wherein the controller is configured to control operation of the at least one solar cell.

5. The photovoltaic module of claim 1 , wherein the headlap portion further comprises a communications module, wherein the communications module is configured to communicate data related to at least one of: the at least one solar cell, and a roofing deck.

6. The photovoltaic module of claim 1 , wherein the headlap portion further comprises a sensor, wherein the sensor is configured to sense data related to at least one of: the at least one solar cell, and a roofing deck.

7. The photovoltaic module of claim 1 , wherein the headlap portion comprises a fire-retardant material.

8. The photovoltaic module of claim 1 , wherein the headlap portion further includes a fastener area, wherein the fastener area is configured to receive a fastener to hold the photovoltaic module to a roofing deck.

Assignees

• GAF Energy LLC

Inventors

• Abra Lewis
• Pham Henry
• Perkins Richard
• Cheung Caleb
• Amin Hasib

Classifications

• H02S40/30

  Electrical components · CPC title

• H02S20/23 Primary

  specially adapted for roof structures · CPC title

• Y02B10/10

  Photovoltaic [PV] · CPC title

• Y02E10/50

  Photovoltaic [PV] energy · CPC title

• H10F19/80

  Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells · CPC title