Piezoelectric energy harvesters and sensors based on strain in mechanical structures

Patent metadata

Field	Value
Publication number	US-12445066-B2
Application number	US-202117221452-A
Country	US
Kind code	B2
Filing date	Apr 2, 2021
Priority date	Apr 2, 2021
Publication date	Oct 14, 2025
Grant date	Oct 14, 2025

Abstract

Piezoelectric devices mountable on a rigid mechanical structure are described. A piezoelectric device includes one or more piezoelectric elements and one or more supporting structures. A respective supporting structure of the one or more supporting structures has a flat or non-flat surface and is mechanically coupled with a piezoelectric element of the one or more piezoelectric elements so that a mechanical force on the one or more supporting structures is converted into an electrical signal by the one or more piezoelectric elements. A piezoelectric device system including two or more piezoelectric devices and a method for generating electrical signals are also described.

First claim

What is claimed is:

1. A piezoelectric device mountable on a rigid mechanical structure, the piezoelectric device comprising:
one or more supporting structures configured to mount to a component along a longitudinal axis such that the one or more supporting structures are deformed by tensile and compressive forces from the component along an axial direction; and
one or more piezoelectric elements mechanically coupled with the one or more supporting structures so that deformation of the one or more supporting structures is converted into an electrical signal by the one or more piezoelectric elements, wherein the one or more supporting structures are mechanically coupled to a largest surface of each piezoelectric element of the one or more piezoelectric elements such that the one or more supporting structures convert a direction of the tensile and compressive forces from the axial direction to a radial direction.

2. The piezoelectric device of claim 1 , wherein:
the one or more piezoelectric elements includes a piezoelectric material having a shape of a ring or a disc with two opposite surfaces; and
the one or more supporting structures include one or more diaphragms, a respective diaphragm coupled to a respective surface of the two opposite surfaces of the piezoelectric material.

3. The piezoelectric device of claim 2 , wherein:
the respective diaphragm has a non-flat surface so that the respective diaphragm is coupled to the piezoelectric material along a peripheral region of the respective diaphragm.

4. The piezoelectric device of claim 1 , wherein:
the component comprises a rod-shaped element.

5. The piezoelectric device of claim 1 , wherein:
the component comprises a tubular or rod-shaped element;
the one or more supporting structures include one or more diaphragms; and
the one or more piezoelectric elements includes a piezoelectric material coupled to a diaphragm of the one or more diaphragms.

6. The piezoelectric device of claim 5 , wherein:
the tubular or rod-shaped element has a first end and a second end that is opposite to the first end; and
the longitudinal axis extends from the first end to the second end.

7. The piezoelectric device of claim 6 , further comprising:
a first mount configured to be positioned at a first location along the longitudinal axis of the tubular or rod-shaped element; and
a second mount configured to be positioned at a second location along the longitudinal axis of the tubular or rod-shaped element.

8. The piezoelectric device of claim 5 , wherein:
the piezoelectric device is configured for mounting on the tubular or rod-shaped element by allowing the tubular or rod-shaped element to pass through a through-hole of the piezoelectric device.

9. The piezoelectric device of claim 1 , wherein:
the component comprises a hollow rod; and
the piezoelectric device is configured for mounting within the hollow rod.

10. The piezoelectric device of claim 1 , further comprising:
a first bumper; and
a second bumper that is distinct and separate from the first bumper, wherein a respective supporting structure of the one or more supporting structures has a first end coupled to the first bumper and a second end that is opposite to the first end and coupled to the second bumper.

11. The piezoelectric device of claim 10 , wherein:
the first bumper and the second bumper are separated by a particular distance so that the first bumper and the second bumper may move toward each other.

12. The piezoelectric device of claim 10 , further comprising:
a stopper coupled with the first bumper or the second bumper.

13. The piezoelectric device of claim 10 , further comprising:
an elastomeric material positioned between the first bumper and the second bumper.

14. The piezoelectric device of claim 1 , wherein:
the component is part of a vehicle.

15. The piezoelectric device of claim 1 , wherein:
a non-flat surface of a respective supporting structure of the one or more supporting structures is positioned to face the one or more piezoelectric elements so that two ends of the one or more piezoelectric elements are mounted to the non-flat surface of the respective supporting structure and a middle portion of the one or more piezoelectric elements is separated from the respective supporting structure.

16. The piezoelectric device of claim 15 , wherein:
the respective supporting structure has a second non-flat surface opposite to the non-flat surface for mounting on a rim.

17. A piezoelectric device system, comprising:
two or more piezoelectric devices, each piezoelectric device of the two or more piezoelectric devices comprising:
a supporting structure configured to mount to a spoke along a longitudinal axis such that the supporting structure is deformed by tensile and compressive forces from the spoke along an axial direction; and
a piezoelectric element mechanically coupled with the supporting structure so that deformation of the supporting structure is converted into an electrical signal by the piezoelectric element, wherein the one or more supporting structures are mechanically coupled to a largest surface of the piezoelectric element such that the one or more supporting structures convert a direction of the tensile and compressive forces from the axial direction to a radial direction.

18. The piezoelectric device system of claim 17 , wherein the two or more piezoelectric devices are mounted on a single spoke.

19. The piezoelectric device system of claim 17 , wherein the two or more piezoelectric devices are mounted on respective spokes.

20. A method, comprising:
providing a tensile or compressive mechanical force to a supporting structure of a piezoelectric device along an axial direction;
converting, via the supporting structure, a direction of the tensile or compressive mechanical force from the axial direction to a radial direction so that one or more piezoelectric elements of the piezoelectric device generate electrical signals; and
providing the electrical signals from the piezoelectric device to power one or more electrical components or to provide information indicating mechanical movement of, or force applied on, a portion of an object on which the piezoelectric device is mounted.

Assignees

• Tdk Corp

Inventors

• Griswold Ryan
• Vivek Vibhu

Classifications

• B62J45/42

  characterised by mounting · CPC title

• G01L1/16

  using properties of piezoelectric devices · CPC title

• B62J45/41

  characterised by the type of sensor · CPC title

• H02N2/18

  producing electrical output from mechanical input, e.g. generators (for measurement devices G01) · CPC title

• H10N30/30

  with mechanical input and electrical output, e.g. functioning as generators or sensors · CPC title