Linear electromagnetic machine with a stator having stator teeth arranged to provide an anti-clocking force

Patent metadata

Field	Value
Publication number	US-12445029-B2
Application number	US-202318112634-A
Country	US
Kind code	B2
Filing date	Feb 22, 2023
Priority date	Jul 24, 2018
Publication date	Oct 14, 2025
Grant date	Oct 14, 2025

Abstract

A linear electromagnetic machine includes a stator, a translator, and a bearing system. The bearing system maintains alignment against lateral displacement of the translator relative to the stator, as the translator reciprocates axially. More particularly, the bearing system maintains a motor air gap between the stator and a magnetic section of the translator. The stator includes a plurality of stator teeth and windings, which form a plurality of phases. The stator teeth and windings are arranged using a hoop stack with spines to form a stator bore and define the motor air gap. The bearing system can include bearing housings that are configured to form a bearing interface with a surface of the translator. The bearing interface can include a contact bearing or a non-contact bearing, such as a gas bearing. Current is controlled in the phases to convert between electrical energy and kinetic energy of the translator.

First claim

What is claimed is:

1. A stator for a linear electromagnetic machine, the stator comprising:
a plurality of winding hoops constrained and fixedly aligned, wherein:
each winding hoop of the plurality of winding hoops engages with a respective set of stator teeth of a plurality of sets of stator teeth,
at least one set of stator teeth of the plurality of sets of stator teeth comprises a first azimuthal gap between adjacent stator teeth of the at least one set of stator teeth,
a translator of the linear electromagnetic machine comprises a second azimuthal gap, and
an interaction between the first azimuthal gap and the second azimuthal gap provides an anti-clocking force on the translator that acts against azimuthal rotation of the translator relative to the stator.

2. The stator of claim 1 , wherein each stator tooth of the plurality of sets of stator teeth comprises a mounting feature to engage with a winding hoop of the plurality of winding hoops.

3. The stator of claim 1 , wherein the plurality of sets of stator teeth are arranged to form a stator bore.

4. The stator of claim 1 , wherein a first tooth of the at least one set of stator teeth of the plurality of sets of stator teeth comprises:
a first axial feature arranged on a first axial side to engage a second stator tooth of a first axially adjacent set of teeth; and
a second axial feature arranged on a second axial side and configured to engage a third stator tooth of a second axially adjacent set of teeth, wherein the second axial side is opposite the first axial side.

5. The stator of claim 1 , wherein:
the at least one set of stator teeth comprises a plurality of azimuthal gaps between respective pairs of adjacent stator teeth of the at least one set of stator teeth; and
the plurality of azimuthal gaps comprises the first azimuthal gap.

6. The stator of claim 5 , wherein the first azimuthal gap is larger than other gaps of the plurality of azimuthal gaps.

7. The stator of claim 1 , wherein each respective stator tooth of the plurality of sets of stator teeth comprises a respective slot pitch.

8. The stator of claim 7 , wherein the respective slot pitch of each respective stator tooth is based on an axial location of the respective stator tooth.

9. The stator of claim 7 , wherein the respective slot pitch of each respective stator tooth is based on a phase frequency of a respective winding hoop engaged with a corresponding set of stator teeth.

10. The stator of claim 1 , wherein the stator is to interact with the translator to provide the anti-clocking force to cause the anti-clocking force to one or more of prevent or reduce the azimuthal rotation of the translator while the translator moves linearly relative to the stator.

11. The stator of claim 10 , wherein the stator is to interact with the translator using one or more permanent magnets.

12. The stator of claim 10 , wherein the stator is to interact with the translator using electromagnets.

13. The stator of claim 10 , wherein the translator comprises an induction section and the stator is to interact with the translator using the induction section.

14. A set of teeth for use in a stator, the set of teeth comprising:
at least one tooth comprising a mounting feature configured to engage with a winding hoop; and
a first azimuthal gap between adjacent teeth of the set of teeth, wherein:
a translator comprising a second azimuthal gap is configured to interact with the set of teeth of the stator, and
an interaction between the first azimuthal gap and the second azimuthal gap provides an anti-clocking force on the translator that acts against azimuthal rotation of the translator relative to the stator that uses the set of teeth.

15. The set of teeth of claim 14 , wherein the set of teeth are arranged to form a stator bore.

16. The set of teeth of claim 14 , wherein the set of teeth is to interact with the translator to provide the anti-clocking force to cause the anti-clocking force to one or more of prevent or reduce the azimuthal rotation of the translator while the translator moves linearly relative to the set of teeth.

17. The set of teeth of claim 14 , further comprising a plurality of azimuthal gaps between respective pairs of teeth of the set of teeth, wherein the plurality of azimuthal gaps comprises the first azimuthal gap.

18. The set of teeth of claim 17 , wherein the first azimuthal gap is larger than other gaps of the plurality of azimuthal gaps.

19. The set of teeth of claim 14 , wherein each respective tooth of the set of teeth comprises a respective slot pitch.

20. The set of teeth of claim 19 , wherein the respective slot pitch of each respective tooth of the set of teeth is based on an axial location of the respective tooth.

21. The set of teeth of claim 19 , wherein the respective slot pitch of each respective tooth of the set of teeth is based on a phase frequency of the winding hoop.

Assignees

• Mainspring Energy Inc

Inventors

• Lawler John
• Powers John
• Coakley Scott
• Crapo Alan
• Degraaff David
• Gadda Christopher David
• Hancock Andrew
• Miller Shannon
• Sherman Samuel
• Svrcek Matthew
• Walters Kevin

Classifications

• H02K7/1884

  structurally associated with free piston engines · CPC title

• F02B71/04

  Adaptations of such engines for special use; Combinations of such engines with apparatus driven thereby · CPC title

• F16C32/0603

  supported by a gas cushion, e.g. an air cushion · CPC title

• H02K7/08

  Structural association with bearings · CPC title

• H02K33/16

  with polarised armatures moving in alternate directions by reversal or energisation of a single coil system · CPC title