Support device monitoring function blocks of user program, non-transitory storage medium storing support program thereon, and control system

Patent metadata

Field	Value
Publication number	US-12443159-B2
Application number	US-202217874819-A
Country	US
Kind code	B2
Filing date	Jul 27, 2022
Priority date	Aug 17, 2021
Publication date	Oct 14, 2025
Grant date	Oct 14, 2025

Abstract

A support device includes an interface configured to establish connection to a controller, the controller being configured to execute a user program including a function block, a storage unit configured to store a monitoring condition in which a data type of the function block and a name of a monitoring target variable are defined with the data type and the name associated with each other, and a search module configured to search for, among instances of function blocks created for the controller to execute the user program, an instance having a data type matching a data type defined in the monitoring condition and having a value of a monitoring target variable associated with the matching data type indicating a monitoring target event.

First claim

What is claimed is:

1. A support device comprising:
a universal serial bus (USB) controller that establishes a connection to a controller, the controller being configured to execute a user program written using one or more function blocks, the user program, when running on the controller, including one or more instances of the one or more functional blocks created for the controller to execute the user program, each instance of the one or more instances having an instance name;
a storage that stores one or more programs, and a monitoring condition defining a data type of a function block and a name of a monitoring target variable that is associated with the data type; and
a processor that accesses the storage and executes the one or more programs to cause the processor to function as a search module that searches for, among the one or more instances, one or more matching instances having a data type of a corresponding function block that matches the data type defined in the monitoring condition and having a value of the monitoring target variable indicating a monitoring target event.

2. The support device according to claim 1 , further comprising:
a display,
wherein the processor executes the one or more programs to cause the processor to display, on the display, a list of the one or more matching instances.

3. The support device according to claim 2 , wherein the processor executes the one or more programs to cause the processor to display, on the display, a portion of the user program that includes the corresponding function block that corresponds to an instance selected from among the list of the one or more matching instances that are displayed.

4. The support device according to claim 2 , wherein the processor executes the one or more programs to cause the processor to display, on the display, at least one of a diagnostic code output from each of the one or more matching instances and a status name of a state transition diagram indicated by the diagnostic code.

5. The support device according to claim 2 , wherein:
the monitoring condition includes a plurality of data types and, for each data type, a priority; and
the processor executes the one or more programs to cause the processor to display, on the display, the one or more matching instances in an order based on the priorities.

6. The support device according to claim 1 , wherein the value of the monitoring target variable is further defined in the monitoring condition.

7. The support device according to claim 1 , wherein the monitoring condition includes a set value indicating the monitoring target event that is associated with the name of the monitoring target variable.

8. The support device according to claim 1 , wherein the monitoring condition includes at least one of a condition used for monitoring an occurrence of a function block error and a condition used for monitoring an output-off function block whose output is off.

9. The support device according to claim 1 , wherein the user program is a safety program.

10. A non-transitory storage medium storing a support program for implementing a support device, the support program causing one or more processors to perform:
reading a monitoring condition that defines a data type of a function block and a name of a monitoring target variable that is associated with the data type;
establishing a connection to a controller configured to execute a user program written using one or more function blocks, the user program, when running on the controller, including one or more instances of the one or more functional blocks created for the controller to execute the user program, each instance having an instance name; and
searching for, among the one or more instances, one or more matching instances having a data type of a corresponding functional block that matches the data type defined in the monitoring condition and having a value of the monitoring target variable indicating a monitoring target event.

11. The non-transitory storage medium according to claim 10 , wherein the support program further causes the one or more processors to perform displaying a list of the one or more matching instances.

12. The non-transitory storage medium according to claim 11 , wherein the displaying includes displaying a portion of the user program that includes the corresponding function block that corresponds to an instance selected from among the list of the one or more matching instances that are displayed.

13. The non-transitory storage medium according to claim 11 , wherein the displaying includes displaying at least one of a diagnostic code output from each of the one or more matching instances and a status name of a state transition diagram indicated by the diagnostic code.

14. The non-transitory storage medium according to claim 11 , wherein:
the monitoring condition includes a plurality of data types and, for each data type, a priority, and
the displaying includes displaying the one or more matching instances in an order based on the priorities.

15. The non-transitory storage medium according to claim 10 , wherein the value of the monitoring target variable is further defined in the monitoring condition.

16. A control system comprising:
a controller that executes a user program written using one or more function blocks, the user program, when running on the controller, including one or more instances of the one or more functional blocks created for the controller to execute the user program, each instance having an instance name;
a storage that stores one or more programs, and a monitoring condition that defines a data type of a function block and a name of a monitoring target variable that is associated with the data type; and
a processor that accesses the storage and executes the one or more programs to cause the processor to function as a search module that searches for, among the one or more instances, one or more matching instances having a data type of a corresponding functional block that matches the data type defined in the monitoring condition and having a value of the monitoring target variable indicating a monitoring target event.

17. The control system according to claim 16 , further comprising:
a display;
wherein the processor executes the one or more programs to cause the processor to display, on the display, a list of the one or more matching instances.

18. The control system according to claim 17 , wherein the processor executes the one or more programs to cause the processor to display, on the display, a portion of the user program that includes the corresponding function block that corresponds to an instance selected from among the list of the one or more matching instances that are displayed.

19. The control system according to claim 17 , wherein the processor executes the one or more programs to cause the processor to display, on the display, at least one of a diagnostic code output from each of the one or more matching instances and a status name of a state transition diagram indicated by the diagnostic code.

20. The control system according to claim 17 , wherein:
the monitoring condition includes a plurality of data types and, for each data type, a priority, and
the processor executes the one or more programs to cause the processor to display the one or more matching instances in an order based on the priorities.

Assignees

• Omron Tateisi Electronics Co

Inventors

• Fujimura Ryosuke
• Suganuma Hiromu
• Kubo Hiroko
• Matsui Asahi

Classifications

• G06F11/321

  Display for diagnostics, e.g. diagnostic result display, self-test user interface · CPC title

• G05B19/054

  Input/output · CPC title

• G05B2219/1184

  Test ability of input for on, off capability · CPC title

• G05B19/058 Primary

  Safety, monitoring · CPC title