Polyolefin formulation

Patent metadata

Field	Value
Publication number	US-12441868-B2
Application number	US-202118043793-A
Country	US
Kind code	B2
Filing date	Oct 25, 2021
Priority date	Oct 30, 2020
Publication date	Oct 14, 2025
Grant date	Oct 14, 2025

Abstract

A crosslinkable polyolefin formulation comprises (A) a polyethylene polymer and (B) an arylketone of formula (I) as defined herein; products made therefrom; methods of making and using same; and articles containing same.

First claim

The invention claimed is:

1. A coated conductor comprising a conductive core and an insulation layer at least partially covering the conductive core, wherein at least a portion of the insulation layer comprises a crosslinkable polyolefin formulation comprising (A) a polyethylene polymer and (B) an arylketone of formula (1a-3):

wherein R 7 is an unsubstituted (C 1 -C 5 )alkyl group or an unsubstituted (C 6 -C 40 )alkyl group; wherein the (A) polyethylene polymer comprises from 51 to 100 weight percent (wt %) ethylene-derived constituent units and from 49 to 0 wt %, respectively, of alpha-olefin-derived constituent units, based on weight of the (A) polyethylene polymer; and wherein the crosslinkable polyolefin formulation comprises from 30.0 to 99.9 wt % of the (A) polyethylene polymer based on total weight of the crosslinkable polyolefin formulation and from 0.1 to 3.0 wt % of the (B) arylketone based on total weight of the crosslinkable polyolefin formulation.

2. The coated conductor of claim 1 wherein the (A) polyethylene polymer comprises 100 wt % of ethylene-derived constituent units and is (A1) a low-density polyethylene homopolymer; or wherein the (A) polyethylene polymer comprises from 51 to 99.9 wt % ethylene-derived constituent units and from 49 to 0.1 wt % alpha-olefin-derived constituent units and is (A2) an ethylene/alpha-olefin copolymer.

3. The coated conductor of claim 1 further comprising at least one additive wherein each additive is independently selected from the group consisting of: (C) an organic peroxide; (D) an anti-scorch agent; (E) an antioxidant; (F) a filler; (G) a flame retardant; (H) a hindered amine stabilizer; (I) a tree retardant; (J) a methyl radical scavenger; (K) a crosslinking coagent; (L) a nucleating agent; (M) a colorant; and a combination of any two or more of additives (C) to (M).

4. A cured coated conductor comprising a conductive core and an insulation layer at least partially covering the conductive core, wherein at least a portion of the insulation layer comprises a crosslinked polyolefin product, wherein the cured coated conductor is made by a method comprising subjecting the coated conductor of claim 1 to a curing condition in such a way so as to crosslink the (A) polyethylene polymer, thereby making the crosslinked polyolefin product.

5. A method of transmitting electricity, the method comprising applying a voltage across the conductive core of the coated conductor of claim 4 so as to generate a flow of electricity through the conductive core.

6. The coated conductor of claim 1 wherein the crosslinkable polyolefin formulation has an improvement (increase) in electrical breakdown strength value eta, η, of at least +5 percent (%) relative to that of the (A) polyethylene polymer that is free of a voltage stabilizer; wherein the electrical breakdown strength values eta, η, are determined for a failure probability value of 63.2% using Weibull statistics according to the Electrical Breakdown Strength Test Method and Weibull Statistics Method described in the description.

Assignees

• Dow Global Technologies Llc
• Rohm & Haas
• Dow Global Technlogies LLC

Inventors

• Yu Xindi
• Mwasame Paul M
• Yu Decai
• Mukhopadhyay Sukrit
• Rao Yuanqiao
• Person Timothy J
• Li Dachao
• Gu Junsi
• Cogen Jeffrey M

Classifications

• H01B3/441

  from alkenes · CPC title

• C09D123/06

  Polyethylene · CPC title

• B32B2307/206

  Insulating · CPC title

• B32B2307/202

  Conductive · CPC title

• B32B2270/00

  Resin or rubber layer containing a blend of at least two different polymers · CPC title