Robotic gripper with seal detection

Patent metadata

Field	Value
Publication number	US-12441002-B2
Application number	US-202217989337-A
Country	US
Kind code	B2
Filing date	Nov 17, 2022
Priority date	Dec 10, 2021
Publication date	Oct 14, 2025
Grant date	Oct 14, 2025

Abstract

Some robotic arms may include vacuum-based grippers. Detecting the seal quality between each vacuum assembly of the gripper and a grasped object may enable reactivation of some vacuum assemblies, thereby improving the grasp. One embodiment of a method may include activating each of a plurality of vacuum assemblies of a robotic gripper by supplying a vacuum to each vacuum assembly, determining, for each of the activated vacuum assemblies, a first respective seal quality of the vacuum assembly with a first grasped object, deactivating one or more of the activated vacuum assemblies based, at least in part, on the first respective seal qualities, and reactivating each of the deactivated vacuum assemblies within a reactivation interval.

First claim

What is claimed is:

1. A method comprising:
activating each of a plurality of vacuum assemblies of a robotic gripper by supplying a vacuum to each vacuum assembly;
determining, for each of the activated vacuum assemblies, a first respective seal quality of the vacuum assembly with a deformable surface of a first grasped object;
deactivating one or more of the activated vacuum assemblies based, at least in part, on the first respective seal qualities;
observing a dwell time for the activated vacuum assemblies to deform the deformable surface of the first grasped object; and
after observing the dwell time, reactivating one or more of the deactivated vacuum assemblies to attempt to seal with the deformed surface of the first grasped object.

2. The method of claim 1 , further comprising:
determining, for the one or more of the reactivated vacuum assemblies, a second respective seal quality of the vacuum assembly; and
deactivating one or more of the reactivated vacuum assemblies based, at least in part, on the second respective seal qualities.

3. The method of claim 1 , wherein determining, for each of the activated vacuum assemblies, a first respective seal quality of the vacuum assembly comprises sensing, for each one or more of the activated vacuum assemblies, a first respective pressure level of the vacuum assembly.

4. The method of claim 3 , wherein deactivating one or more of the activated vacuum assemblies based, at least in part, on the first respective seal qualities comprises deactivating one or more of the activated vacuum assemblies when the first sensed pressure levels are below a threshold level.

5. The method of claim 1 , further comprising repeatedly performing the determining, the deactivating, and the reactivating until a stop criterion is satisfied.

6. The method of claim 5 , wherein the stop criterion comprises one or more of:
a number of deactivated cups being below a threshold number of cups,
reaching a threshold number of deactivation/reactivation cycles, or
exceeding a threshold time limit.

7. The method of claim 5 , wherein the stop criterion is based, at least in part, on an output of a model associated with an interaction between the robotic gripper and the first grasped object.

8. The method of claim 1 , wherein
activating each of the plurality of vacuum assemblies of the robotic gripper comprises supplying a pulse of vacuum to each vacuum assembly,
determining, for each of the activated vacuum assemblies, a first respective seal quality of the vacuum assembly with a first grasped object comprises determining an amplitude of a pressure signal inside a respective activated vacuum assembly in response to application of the pulse of vacuum, and
deactivating one or more of the activated vacuum assemblies based, at least in part, on the first respective seal qualities comprises deactivating one or more of the activated vacuum assemblies when the respective amplitude of the pressure signal inside the respective activated vacuum assembly is below a threshold level.

9. The method of claim 1 , wherein
activating each of the plurality of vacuum assemblies of the robotic gripper comprises supplying a steady state vacuum to each vacuum assembly,
determining, for each of the activated vacuum assemblies, a first respective seal quality of the vacuum assembly with a first grasped object comprises determining a steady state pressure signal inside a respective activated vacuum assembly after the steady state vacuum has been supplied to the respective activated vacuum assembly for a particular amount of time, and
deactivating one or more of the activated vacuum assemblies based, at least in part, on the first respective seal qualities comprises deactivating a respective activated vacuum assembly when the respective steady state pressure inside the respective activated vacuum assembly is below a threshold level.

10. A mobile robotic device, comprising:
a robotic gripper comprising a plurality of vacuum assemblies and at least one pressure sensor associated with each vacuum assembly of the plurality of vacuum assemblies; and
at least one computer processor programmed to:
activate each of the plurality of vacuum assemblies by supplying a vacuum to each vacuum assembly;
determine, for each of the activated vacuum assemblies, a first respective seal quality of the vacuum assembly with a deformable surface of a first grasped object;
deactivate one or more of the activated vacuum assemblies based, at least in part, on the first respective seal qualities;
observe a dwell time for the activated vacuum assemblies to deform the deformable surface of the first grasped object; and
after observing the dwell time, reactivate one or more of the deactivated vacuum assemblies to attempt to seal with the deformed surface of the first grasped object.

11. The mobile robotic device of claim 10 , wherein the at least one computer processor is programmed to determine, for each of the activated vacuum assemblies, a first respective seal quality of the vacuum assembly using a first respective pressure level of the vacuum assembly from a respective pressure sensor of the robotic gripper.

12. A method of grasping an object, the method comprising:
activating a plurality of vacuum assemblies of a robotic gripper;
sealing at least one of the activated vacuum assemblies with a deformable surface of the object;
deactivating one or more of the activated vacuum assemblies;
observing a dwell time for the activated vacuum assemblies to deform the deformable surface of the object;
after observing the dwell time, reactivating one or more of the deactivated vacuum assemblies to attempt to seal with the deformed surface of the object; and
sealing at least one of the reactivated vacuum assemblies with the deformed surface of the object.

13. The method of claim 12 , wherein deactivating one or more of the activated vacuum assemblies comprises deactivating one or more of the activated vacuum assemblies based, at least in part, on a determined seal quality of the activated vacuum assemblies.

14. The method of claim 13 , wherein the determined seal quality of the activated vacuum assemblies is based, at least in part on a pressure level of the vacuum assembly.

15. The method of claim 12 , wherein sealing the at least one of the activated vacuum assemblies with the surface of the object deforms the surface.

16. The method of claim 12 , wherein sealing the at least one of the activated vacuum assemblies with the surface of the object displaces the object.

17. The method of claim 12 , further comprising repositioning the robotic gripper relative to the object prior to reactivating the one or more of the deactivated vacuum assemblies.

18. The method of claim 12 , further comprising repeatedly performing the deactivating and the reactivating until a stop criterion is satisfied.

19. The method of claim 18 , wherein the stop criterion comprises one or more of:
a number of deactivated cups being below a threshold number of cups,
reaching a threshold number of deactivation/reactivation cycles, or
exceeding a threshold time limit.

20. The method of claim 18 , wherein the stop criterion is based, at least in part, on an output of a model associated with an interaction between the robotic gripper and the grasped object.

Assignees

• Boston Dynamics Inc

Inventors

• Geating Joshua Timothy
• Thorne Christopher Everett

Classifications

• B25J15/065

  provided with separating means for releasing the gripped object after suction · CPC title

• B25J9/1638

  compensation for arm bending/inertia, pay load weight/inertia · CPC title

• B25J9/163

  learning, adaptive, model based, rule based expert control · CPC title

• B25J5/007

  mounted on wheels · CPC title

• G05B2219/39558

  Vacuum hand has selective gripper area · CPC title