Arc welding method comprising a consumable welding wire

Patent metadata

Field	Value
Publication number	US-12440915-B2
Application number	US-201917051973-A
Country	US
Kind code	B2
Filing date	Jul 26, 2019
Priority date	Jul 27, 2018
Publication date	Oct 14, 2025
Grant date	Oct 14, 2025

Abstract

The invention relates to an arc welding method using a consumable welding wire ( 1 ), wherein in successive welding cycles (SZ) during a welding process (P i ) a certain welding current (I(t)) is applied to the welding wire ( 1 ) and the welding wire is moved with a certain wire conveying speed (v(t)) towards a workpiece ( 2 ) to be processed. The aim of the invention is to further improve the stability of the welding method. The aim is achieved, according to the invention, in that in the event of a change of the welding process (P 1 ) to a welding process (P 2 ) with an increased mean wire conveying speed (v mean ) during a welding cycle (SZ) and/or with an increased mean welding current (I mean ) during a welding cycle (SZ), a lowering phase (AP) is initiated, wherein in the lowering phase (AP) the welding current (I A (t)) is lowered for a specified duration (Δt A ).

First claim

The invention claimed is:

1. An arc welding method using a consumable welding wire, wherein in successive welding cycles during a welding process a certain welding current is applied to the welding wire and the welding wire is moved with a certain wire conveying speed towards a workpiece to be processed,
wherein when the welding process is changed to another welding process with an increased mean wire conveying speed during a welding cycle, wherein the mean wire conveying speed is the wire conveying speed averaged over the welding cycle, and/or with an increased mean welding current during a welding cycle, wherein the mean welding current is the welding current averaged over the welding cycle, a lowering phase is initiated during the another welding process, wherein in the lowering phase the welding current is lowered for a specified duration, by the mean welding current in the lowering phase being reduced by 10% to 50% compared to the previous mean welding current during a welding cycle, wherein the lowering phase is performed only once and not repeated during the another welding process after the welding process is changed, and wherein after the specified duration of the lowering phase, the another welding process continues with the increased mean wire conveying speed during the welding cycle and/or with the increased mean welding current during the welding cycle, and
wherein the welding process is a short-circuited welding process and the another welding process is a pulsed welding process.

2. The arc welding method according to claim 1 , wherein the lowering phase is initiated after a specified delay time has elapsed.

3. The arc welding method according to claim 1 , wherein the welding current in the lowering phase is reduced to a constant welding current value for the specified duration.

4. The arc welding method according to claim 1 , wherein the welding current in the lowering phase is reduced according to a specified function for the specified duration.

5. The arc welding method according to claim 2 , wherein the duration of the lowering phase, the welding current in the lowering phase and/or the specified delay time are specified depending on the welding wire used.

6. The arc welding method according to claim 2 , wherein the specified delay time is set such that the welding wire is moved towards the workpiece by 5 mm to 25 mm during the delay time.

7. The arc welding method according to claim 2 , wherein the free length of the welding wire is determined and the duration of the lowering phase, the mean welding current in the lowering phase and/or the delay time are modified depending on the determined free length of the welding wire.

8. The arc welding method according to claim 7 , wherein the free welding wire length is determined indirectly by a measurement of the welding voltage, the welding current between the welding wire and the workpiece, and the wire conveying speed.

9. The arc welding method according to claim 7 , wherein during a welding cycle, one pulsed-arc phase with at least one pulse-shaped welding current and one short-arc phase with one or more alternating short circuits between the welding wire and the workpiece and arc phases occur consecutively.

10. The arc welding method according to claim 9 , wherein the free welding wire length in the short-arc phase is determined by means of a resistance measurement during a short-circuit between the welding wire and the workpiece.

11. The arc welding method according to claim 1 , wherein in the event of a further change in the welding process to a welding process with an increased mean wire conveying speed during a welding cycle and/or an increased mean welding current during a welding cycle, the duration of the lowering phase is corrected with regard to the specified duration.

12. An arc welding method using a consumable welding wire, wherein in successive welding cycles during a welding process a certain welding current is applied to the welding wire and the welding wire is moved with a certain wire conveying speed towards a workpiece to be processed,
wherein when the welding process is changed to another welding process with an increased mean wire conveying speed during a welding cycle, wherein the mean wire conveying speed is the wire conveying speed averaged over the welding cycle, and/or with an increased mean welding current during a welding cycle, wherein the mean welding current is the welding current averaged over the welding cycle, a lowering phase is initiated during the another welding process, wherein in the lowering phase the welding current is lowered for a specified duration, by the mean welding current in the lowering phase being reduced by 10% to 50% compared to the previous mean welding current during a welding cycle, wherein the lowering phase is performed only once and not repeated during the another welding process after the welding process is changed, and wherein after the specified duration of the lowering phase, the another welding process continues with the increased mean wire conveying speed during the welding cycle and/or with the increased mean welding current during the welding cycle,
wherein the duration of the lowering phase is one to 30 welding cycles, and
wherein the welding process is a short-circuited welding process and the another welding process is a pulsed welding process.

13. The arc welding method according to claim 2 , wherein the duration of the lowering phase and/or the specified delay time are specified depending on the welding wire used.

Assignees

• Fronius Int Gmbh
• Fronius Intellectual GmbH

Inventors

• Soellinger Dominik
• Artelsmair Josef
• Mayer Manuel

Classifications

• B23K9/124

  Circuits or methods for feeding welding wire · CPC title

• B23K9/092

  characterised by the shape of the pulses produced · CPC title

• B23K9/1012

  characterised by parts of the process · CPC title

• B23K9/095

  Monitoring or automatic control of welding parameters · CPC title

• B23K9/093

  the frequency of the pulses produced being modulable · CPC title