Backpack sprayer

Patent metadata

Field	Value
Publication number	US-12440858-B2
Application number	US-202018248328-A
Country	US
Kind code	B2
Filing date	Oct 9, 2020
Priority date	Oct 9, 2020
Publication date	Oct 14, 2025
Grant date	Oct 14, 2025

Abstract

A backpack sprayer is disclosed for dispensing different fluids. The backpack sprayer includes a housing with a bottom face and a dispensing assembly. The housing defines a fluid container, a battery compartment for receiving a battery, and a chamber for receiving a control assembly and a pump assembly. The dispensing assembly can dispense fluid from the fluid container. The pump assembly is configured to pump the fluid from the fluid container to the dispensing assembly. The control assembly is configured to control the pump assembly. The battery compartment is positioned above the bottom face with a first height therebetween, and the control assembly is positioned above the bottom face with a second height therebetween. The control assembly includes a rotatable dial, and the rotatable dial has a coupler for coupling a rotatory movement and a cam surface engaged by a follower for controlling on and off of the pump assembly.

First claim

What is claimed is:

1. A backpack fluid dispenser comprising:
a housing comprising a bottom face and defining:
a fluid container;
a battery compartment for receiving a battery; and
a chamber for receiving a control assembly and a pump assembly, wherein the control assembly comprises a rotatable dial having a cam surface for controlling on and off of the pump assembly; and

a dispensing assembly for dispensing fluid from the fluid container,
wherein:
the pump assembly is configured to pump the fluid from the fluid container to the dispensing assembly;
the control assembly is configured to control the pump assembly based solely on a rotational position of the rotatable dial;
the rotational position of the rotatable dial is detected based on a direct measurement of rotational movement of the rotatable dial independent of any translational motion of a shaft supporting the rotatable dial;
the battery compartment is positioned above the bottom face with a first height therebetween; and
the control assembly is positioned above the bottom face with a second height therebetween.

2. The backpack fluid dispenser of claim 1 , wherein the rotatable dial comprises a coupler for coupling a rotatory movement of the rotatable dial to a rotary sensor for controlling a flow rate of the pump assembly.

3. The backpack fluid dispenser of claim 2 , wherein the rotary sensor is selected from a rheostat, a potentiometer, or an angular position sensor.

4. The backpack fluid dispenser of claim 1 , wherein:
the cam surface comprises at least a first surface having a first radius and a second surface having a second radius different from the first radius;
a follower moves to a first position when engaging the first surface and opens a switch of the pump assembly; and
the follower moves to a second position when engaging the second surface and closes the switch of the pump assembly.

5. The backpack fluid dispenser of claim 4 , wherein the cam surface further comprises a transition surface between the first surface and the second surface.

6. The backpack fluid dispenser of claim 5 , wherein the transition surface achieves an abrupt transition between the first surface and the second surface.

7. The backpack fluid dispenser of claim 4 wherein the follower is selected from a cantilever or a spring-loaded slider.

8. The backpack fluid dispenser of claim 1 , wherein the dispensing assembly is in fluid communication with the pump assembly through a threaded connection, the threaded connection comprises a thread connector and a clamp mounted onto the thread connector preventing the thread connector from loosening.

9. The backpack fluid dispenser of claim 8 , wherein the thread connector comprises a plurality of circumferentially arranged protrusions or dents for engaging with a securing feature of the clamp.

10. The backpack fluid dispenser of claim 9 , wherein the securing feature comprises a bent tab.

11. The backpack fluid dispenser of claim 8 , wherein the clamp is a semi-circular tab with one or more mounting ends for mounting the clamp to the housing.

12. The backpack fluid dispenser of claim 1 , wherein the bottom face comprises one or more drain holes.

13. The backpack fluid dispenser of claim 1 , wherein the control assembly and the pump assembly are positioned on the opposite ends within the chamber.

14. The backpack fluid dispenser of claim 1 wherein the battery compartment comprises a bottom compartment wall lifted from the bottom face of the housing for the first height.

15. The backpack fluid dispenser of claim 1 , wherein the battery compartment comprises a compartment door with at least an opening at a lower end of the compartment door.

16. The backpack fluid dispenser of claim 1 , further comprising an electronic control unit positioned on top of the battery compartment.

17. The backpack fluid dispenser of claim 1 , wherein:
the battery compartment comprises a socket for slidingly receiving a battery in a receiving direction, and contact means for establishing an electrical connection between the battery and the backpack fluid dispenser,
wherein the contact means are slidable within the socket along the receiving direction.

18. The backpack fluid dispenser of claim 17 , wherein the contact means are slidable within the socket along to a first extent for electrical connection with a first battery of a first length, and to a second extent for electrical connection with a second battery of a second length.

19. A backpack fluid dispenser comprising:
a housing comprising a bottom face and defining:
a fluid container;
a battery compartment for receiving a battery; and
a chamber for receiving a control assembly and a pump assembly, wherein the control assembly comprises a rotatable dial, wherein the rotatable dial comprises a cam surface engaged by a follower for controlling on and off of the pump assembly; and

a dispensing assembly for dispensing fluid from the fluid container,
wherein:
the pump assembly is configured to pump the fluid from the fluid container to the dispensing assembly;
the control assembly is configured to control the pump assembly;
the battery compartment is positioned above the bottom face with a first height therebetween;
the control assembly is positioned above the bottom face with a second height therebetween;
the cam surface comprises at least a first surface having a first radius and a second surface having a second radius different from the first radius;
the follower moves to a first position when engaging the first surface and opens a switch of the pump assembly; and
the follower moves to a second position when engaging the second surface and closes the switch of the pump assembly.

20. A backpack fluid dispenser comprising:
a housing, wherein the housing comprising a bottom face and defining:
a fluid container spaced apart from the bottom face;
a battery compartment for receiving a battery;
a chamber for receiving a control assembly and a pump assembly; and
one or more drain holes disposed in the bottom face to drain leaked liquid before the leaked liquid accumulates to enter the battery compartment; and

a dispensing assembly for dispensing fluid from the fluid container,
wherein:
the pump assembly is configured to pump the fluid from the fluid container to the dispensing assembly;
the control assembly is configured to control the pump assembly;
the battery compartment is positioned above the bottom face with a first height therebetween; and
the control assembly is positioned above the bottom face with a second height therebetween.

Assignees

• Techtronic Cordless Gp

Inventors

• Li Qi
• He Waifa
• Wang Zhengjun
• Brown Hunter
• Mitchell Spencer

Classifications

• F04B23/02

  having reservoirs · CPC title

• F04B17/06

  Mobile combinations · CPC title

• B05B12/0024

  to a single position · CPC title

• F04B49/06

  Control using electricity (regulating by means of floats actuating electric switches F04B49/04) · CPC title

• F04B2205/09

  Flow through the pump · CPC title