Insulated power supply apparatus and semiconductor device for power supply control

Patent metadata

Field	Value
Publication number	US-12438468-B2
Application number	US-202318348405-A
Country	US
Kind code	B2
Filing date	Jul 7, 2023
Priority date	Jul 7, 2022
Publication date	Oct 7, 2025
Grant date	Oct 7, 2025

Abstract

An insulated power supply apparatus includes: a transformer; a switching element connected in series with a primary-side winding of the transformer; an active clamp circuit connected between terminals of the winding; and a semiconductor device for power supply control that controls the switching element and the active clamp circuit. A current-to-voltage converter element is connected in series with the switching element. The semiconductor device includes: a circuit that generates a timing to turn off the switching element based on a voltage obtained by conversion by the converter element and a predetermined turn-off threshold level; a circuit that performs ON/OFF control of the switching element in a burst mode at a predetermined load or less; and a circuit that, in the burst mode, changes a burst frequency to be lower as a load current is smaller with the number of switching times of the switching element in one burst cycle fixed.

First claim

The invention claimed is:

1. An insulated power supply apparatus comprising:
a transformer for voltage conversion;
a switching element connected in series with a primary-side winding of the transformer;
an active clamp circuit connected between terminals of the primary-side winding of the transformer; and
a semiconductor device for power supply control that controls the switching element and the active clamp circuit,
wherein a current-to-voltage converter element is connected in series with the switching element,
wherein the semiconductor device for power supply control includes:
a circuit that generates a timing to turn off the switching element based on a voltage obtained by conversion by the current-to-voltage converter element and a predetermined turn-off threshold level;
a circuit that performs ON/OFF control of the switching element in a burst mode at a predetermined load or less; and
a circuit that, in the burst mode, changes a burst frequency to be lower as a load current is smaller with a number of switching times of the switching element in one burst cycle fixed,

wherein in a region of a load greater than the predetermined load, the ON/OFF control of the switching element is performed in a continuous operation mode, and
wherein in the burst mode, in a partial range close to the continuous operation mode, control is performed such that a change rate of the burst frequency is made larger, and in a range except the partial range, control is performed such that the change rate of the burst frequency is made smaller.

2. The insulated power supply apparatus according to claim 1 , wherein in the burst mode, the turn-off threshold level is set to be higher as the load current is larger.

3. The isolated power supply apparatus according to claim 1 , wherein in the burst mode, the semiconductor device for power supply control performs the ON/OFF control of the switching element the number of switching times successively in each one burst cycle.

4. The isolated power supply apparatus according to claim 2 , wherein in the burst mode, the semiconductor device for power supply control performs the ON/OFF control of the switching element the number of switching times successively in each one burst cycle.

5. An isolated power supply apparatus, comprising:
a transformer for voltage conversion;
a switching element connected in series with a primary-side winding of the transformer;
an active clamp circuit connected between terminals of the primary-side winding of the transformer; and
a semiconductor device for power supply control that controls the switching element and the active clamp circuit,
wherein a current-to-voltage converter element is connected in series with the switching element,
wherein the semiconductor device for power supply control includes:
a circuit that generates a timing to turn off the switching element based on a voltage obtained by conversion by the current-to-voltage converter element and a predetermined turn-off threshold level;
a circuit that performs ON/OFF control of the switching element in a burst mode at a predetermined load or less; and
a circuit that, in the burst mode, changes a burst frequency to be lower as a load current is smaller with a number of switching times of the switching element in one burst cycle fixed, and

wherein the burst frequency corresponding to a load current value at switching from a continuous mode to the burst mode performed at a time of the predetermined load or less is set to a frequency obtained by dividing a frequency immediately before the switching from the continuous mode to the burst mode by the number of switching times in one burst cycle.

6. The isolated power supply apparatus according to claim 5 , wherein in the burst mode, the semiconductor device for power supply control performs the ON/OFF control of the switching element the number of switching times successively in each one burst cycle.

7. A semiconductor device for power supply control that (i) is included in an insulated power supply apparatus including: a transformer for voltage conversion; a switching element connected in series with a primary-side winding of the transformer; and an active clamp circuit connected between terminals of the primary-side winding of the transformer, and (ii) controls the switching element and the active clamp circuit, the semiconductor device for power supply control comprising:
an off-timing generation circuit that generates a timing to turn off the switching element based on a voltage obtained by conversion by a current-to-voltage converter element connected in series with the switching element and a predetermined turn-off threshold level;
a control circuit that performs ON/OFF control of the switching element in a burst mode at a predetermined load or less, and in the burst mode, changes a burst frequency to be lower as a load current is smaller with a number of switching times of the switching element in one burst cycle fixed;
an external terminal to which a feedback corresponding to an output voltage supplied from a secondary side of the transformer is input; and
a threshold level generation circuit that generates the turn-off threshold level based on a voltage at the external terminal,
wherein the control circuit performs the ON/OFF control of the switching element in a continuous operation mode in a region of a load greater than the predetermined load, and
wherein the threshold level generation circuit includes:
a circuit that generates a first characteristic line for the burst mode;
a circuit that generates a second characteristic line for the continuous operation mode;
a circuit that combines a characteristic extracted from the first characteristic line and a characteristic extracted from the second characteristic line in accordance with a switching point between the burst mode and the continuous operation mode; and
a circuit that limits a minimum value of a characteristic line obtained by the combining.

8. The semiconductor device for power supply control according to claim 6 ,
wherein the circuit that generates the second characteristic line includes:
a subtraction circuit that subtracts a predetermined set value from a voltage value at the external terminal; and
a voltage dividing circuit that divides an output of the subtraction circuit, and

wherein the semiconductor device for power supply control further comprises a set value adjustment circuit that is capable of changing the switching point and the predetermined set value in accordance with an output voltage value.

Assignees

• Imade Daisuke
• Matsuda Hiroki
• Hyugaji Takumi
• Murata Yukio
• Mitsumi Electric Co Ltd

Inventors

• Imade Daisuke
• Matsuda Hiroki
• Hyugaji Takumi
• Murata Yukio

Classifications

• H02M3/3353

  having at least two simultaneously operating switches on the input side, e.g. "double forward" or "double (switched) flyback" converter · CPC title

• H02M1/0035

  using burst mode control · CPC title

• H02M1/0058

  by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero (using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826) · CPC title

• H02M1/344

  Active dissipative snubbers · CPC title

• Y02B70/10

  Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes · CPC title