Adjustable air gap axial flux motor

Patent metadata

Field	Value
Publication number	US-12438426-B2
Application number	US-202318159793-A
Country	US
Kind code	B2
Filing date	Jan 26, 2023
Priority date	Nov 28, 2022
Publication date	Oct 7, 2025
Grant date	Oct 7, 2025

Abstract

An axial flux motor may include a stator, a rotor including a rotor frame and having a rotational axis, an axial air gap separating the stator and the rotor, the axial air gap corresponding to an axial position of the rotor frame, and at least one hydraulic actuator including a variable volume hydraulic fluid chamber defined within the rotor frame, wherein a change in the volume of the variable volume hydraulic fluid chamber causes a change in the axial position of the rotor frame and a corresponding change in the axial air gap separating the stator and the rotor.

First claim

What is claimed is:

1. An axial flux motor, comprising:
a stator;
a rotor including a rotor frame and having a rotational axis;
an axial air gap separating the stator and the rotor, the axial air gap corresponding to an axial position of the rotor frame;
a plurality of hydraulic actuators comprising a plurality of variable volume hydraulic fluid chambers defined within the rotor frame, wherein a change in the volume of the variable volume hydraulic fluid chamber causes a change in the axial position of the rotor frame and a corresponding change in the axial air gap separating the stator and the rotor; and
wherein the plurality of hydraulic actuators are angularly distributed around the rotor.

2. The axial flux motor of claim 1 , wherein the at least one hydraulic actuator comprises a linear hydraulic actuator.

3. The axial flux motor of claim 2 , further comprising a motor output shaft including a passage communicating hydraulic fluid to the variable volume hydraulic fluid chamber, wherein the variable volume hydraulic fluid chamber comprises a cavity in the rotor frame enclosing a vein plate, the vein plate extending radially outward from a cylindrical base surrounding the motor output shaft, the cylindrical base affixed to the motor output shaft such that the cylindrical base is rotationally and axially fixed relative to the motor output shaft, the rotor frame affixed to the cylindrical base such that the rotor frame is axially translatable.

4. The axial flux motor of claim 1 , wherein the at least one hydraulic actuator comprises a rotary hydraulic actuator.

5. The axial flux motor of claim 4 , further comprising a motor output shaft including a passage communicating hydraulic fluid to the variable volume hydraulic fluid chamber, wherein the variable volume hydraulic fluid chamber comprises a cavity in the rotor frame enclosing a vein plate, the vein plate extending radially outward from the motor output shaft, the vein plate affixed to the motor output shaft such that the vein plate is rotationally fixed relative to the motor output shaft and axially translatable relative to the motor output shaft, the rotor frame affixed to the motor output shaft such that the rotor frame is rotationally and axially translatable relative to the motor output shaft.

6. The axial flux motor of claim 5 , wherein the rotor frame is affixed to the motor output shaft by a lead screw coupling.

7. The axial flux motor of claim 6 , wherein the lead screw coupling comprises a ball screw.

8. The axial flux motor of claim 1 , further comprising a motor output shaft including a passage communicating a hydraulic fluid to and from the variable volume hydraulic fluid chamber.

9. The axial flux motor of claim 8 , further comprising a binary fluid control valve having a first state providing the hydraulic fluid to the hydraulic fluid chamber and a second state exhausting the hydraulic fluid from the hydraulic fluid chamber.

10. The axial flux motor of claim 1 , further comprising a disc spring compressible during the change in the axial position of the rotor frame.

11. The axial flux motor of claim 1 , wherein the rotor comprises surface mounted permanent magnets.

12. The axial flux motor of claim 1 , wherein the rotor frame is affixed to a motor output shaft by a lead screw coupling.

13. An axial flux motor, comprising:
a stator;
a rotor including a rotor frame and having a rotational axis;
an axial air gap separating the stator and the rotor, the axial air gap corresponding to an axial position of the rotor frame;
a motor output shaft;
at least one hydraulic actuator including a variable volume hydraulic fluid chamber defined within the rotor frame, the variable volume hydraulic fluid chamber comprising a cavity in the rotor frame enclosing a vein plate, the vein plate extending radially outward from a cylindrical base surrounding the motor output shaft, the cylindrical base affixed to the motor output shaft such that the cylindrical base is rotationally and axially immovable relative to the motor output shaft, the rotor frame affixed to the cylindrical base such that the rotor frame is axially translatable, wherein a change in the volume of the variable volume hydraulic fluid chamber causes a change in the axial position of the rotor frame and a corresponding change in the axial air gap separating the stator and the rotor;
the motor output shaft communicating a hydraulic fluid to and from the variable volume hydraulic fluid chamber; and
a binary fluid control valve having a first state providing the hydraulic fluid to the hydraulic fluid chamber and a second state exhausting the hydraulic fluid from the hydraulic fluid chamber.

14. The axial flux motor of claim 13 , further comprising a spring biasing the rotor away from the stator when compressed.

15. The axial flux motor of claim 13 , further comprising a spring biasing the rotor toward from the stator when compressed.

16. An axial flux motor, comprising:
a rotational axis of the motor;
a stator having a pair of axial sides;
a rotor including a respective rotor structure on each axial side of the stator, each rotor structure including a rotor frame;
a respective axial air gap separating the stator and each respective rotor structure, each axial air gap corresponding to an axial position of the corresponding rotor frame;
for each rotor structure, at least one respective hydraulic actuator comprising a corresponding variable volume hydraulic fluid chamber defined within the respective rotor frame, wherein a change in the volume of the corresponding variable volume hydraulic fluid chamber causes a change in the axial position of the respective rotor frame and a corresponding change in the corresponding axial air gap separating the stator and the respective rotor structure, and for each rotor structure the corresponding variable volume hydraulic fluid chamber comprises a respective cavity in the respective rotor frame enclosing a respective vein plate, the respective vein plate extending radially outward from a respective cylindrical base surrounding a motor output shaft, the respective cylindrical base affixed to the motor output shaft such that the respective cylindrical base is rotationally and axially fixed relative to the motor output shaft, the respective rotor frame affixed to the respective cylindrical base such that the respective rotor frame is axially translatable; and
a binary fluid control valve having a first state providing a hydraulic fluid to each variable volume hydraulic fluid chamber and a second state exhausting the hydraulic fluid from each variable volume hydraulic fluid chamber.

17. The axial flux motor of claim 16 , wherein for each rotor structure the at least one respective hydraulic actuator comprises a linear hydraulic actuator.

18. The axial flux motor of claim 16 , wherein for each rotor structure the at least one respective hydraulic actuator comprises a rotary hydraulic actuator.

19. The axial flux motor of claim 16 , wherein the rotor frame is affixed to the motor output shaft by a lead screw coupling.

Assignees

• Gm Global Tech Operations Llc

Inventors

• Yao Jian
• Holmes Alan G
• Duan Chengwu
• Fedida Vincent
• Fan Denghao

Classifications

• H02K1/27 Primary

  Rotor cores with permanent magnets · CPC title

• H02K2201/03

  Machines characterised by aspects of the air-gap between rotor and stator · CPC title

• H02K2213/09

  Machines characterised by the presence of elements which are subject to variation, e.g. adjustable bearings, reconfigurable windings, variable pitch ventilators · CPC title

• H02K21/24

  with magnets axially facing the armatures, e.g. hub-type cycle dynamos · CPC title

• H02K21/026 Primary

  Axial air gap machines · CPC title