Non-aqueous electrolyte solution secondary battery and manufacturing method of non- aqueous electrolyte solution secondary battery

Patent metadata

Field	Value
Publication number	US-12438197-B2
Application number	US-202217702722-A
Country	US
Kind code	B2
Filing date	Mar 23, 2022
Priority date	Mar 30, 2021
Publication date	Oct 7, 2025
Grant date	Oct 7, 2025

Abstract

Provided is a technique for preventing plastic deformation of a battery case due to restraint during initial charging. A manufacturing method disclosed herein is a manufacturing method of a non-aqueous electrolyte solution secondary battery. This method includes assembling to construct a secondary battery assembly, and initial charging of the secondary battery assembly. In the initial charging, the initial charging is started with the secondary battery assembly restrained or not restrained; when a negative electrode potential of the secondary battery assembly reaches 0.6 V, a restraint force P1 is applied to the secondary battery assembly, wherein the restraint force P1 is greater than a restraint force applied before the negative electrode potential reaches 0.6 V; and the restraint force P1 is applied to the secondary battery assembly until the negative electrode potential reaches at least 0.3 V.

First claim

What is claimed is:

1. A manufacturing method of a non-aqueous electrolyte solution secondary battery that comprises
a flat-shaped wound electrode body in which a band-shaped positive electrode plate and a band-shaped negative electrode plate are wound with a band-shaped separator interposed therebetween,
a non-aqueous electrolyte solution, and
a battery case accommodating the wound electrode body and the non-aqueous electrolyte solution,

the method comprising:
assembling, in which the wound electrode body and the non-aqueous electrolyte solution are accommodated in the battery case to construct a secondary battery assembly; and
initial charging, in which initial charging of the secondary battery assembly is performed, wherein
in the initial charging,

the initial charging is started, with the secondary battery assembly restrained or not restrained in a thickness direction of the wound electrode body;
when a negative electrode potential of the secondary battery assembly reaches 0.6 V with respect to a lithium metal reference (vs. Li/Li + ), a restraint force P1 is applied to the secondary battery assembly, wherein the restraint force P1 is greater than a restraint force applied before the negative electrode potential reaches 0.6 V;
the restraint force P1 is applied to the secondary battery assembly until the negative electrode potential reaches at least 0.3 V with respect to the lithium metal reference (vs. Li/Li + );
a restraint force P2 is applied to the secondary battery assembly, when the negative electrode potential reaches 0.3 V with respect to the lithium metal reference (vs. Li/Li + ); and
a ratio (P2/P1) of the restraint force P1 and the restraint force P2 is 0.8 or more and 1.2 or less.

2. The manufacturing method according to claim 1 , wherein
the restraint force P1 is 3 kN or more and 15 kN or less.

3. The manufacturing method according to claim 1 , wherein
the negative electrode plate comprises a negative electrode core, and a negative electrode active material layer formed on the negative electrode core, and
a length of the negative electrode active material layer in a winding axial direction of the wound electrode body is at least 20 cm.

4. The manufacturing method according to claim 1 , wherein
an adhesive layer is provided on at least one surface of the separator, and the adhesive layer is adhered to the positive electrode plate or the negative electrode plate.

5. The manufacturing method according to claim 1 , wherein
the battery case comprises an exterior body comprising an opening and a bottom portion facing the opening, and a sealing plate for sealing the opening, and
the wound electrode body is disposed inside the exterior body, wherein a winding axis is parallel to the bottom portion.

6. The manufacturing method according to claim 1 , wherein
the battery case comprises a pair of large-area side walls facing each other, and a pair of small-area side walls facing each other and having an area smaller than an area of the large-area side walls,
a distance between the pair of large-area side walls is at least 3 cm, and
a plurality of the wound electrode bodies are accommodated in the battery case.

7. The manufacturing method according to claim 1 , wherein
the non-aqueous electrolyte solution secondary battery comprises
a positive electrode current collector and a negative electrode current collector which are electrically connected to the wound electrode body, and
a positive electrode tab group comprising a plurality of tabs protruding from one end portion in a winding axial direction of the wound electrode body, and a negative electrode tab group comprising a plurality of tabs protruding from the other end in the winding axial direction, and

the positive electrode current collector and the positive electrode tab group are connected, and the negative electrode current collector and the negative electrode tab group are connected.

8. A manufacturing method of a non-aqueous electrolyte solution secondary battery that comprises
a flat-shaped wound electrode body in which a band-shaped positive electrode plate and a band-shaped negative electrode plate are wound with a band-shaped separator interposed therebetween,
a non-aqueous electrolyte solution, and
a battery case accommodating the wound electrode body and the non-aqueous electrolyte solution,

the method comprising:
assembling, in which the wound electrode body and the non-aqueous electrolyte solution are accommodated in the battery case to construct a secondary battery assembly; and
initial charging, in which initial charging of the secondary battery assembly is performed, wherein
in the initial charging,

the initial charging is started, with the secondary battery assembly restrained or not restrained in a thickness direction of the wound electrode body;
when a negative electrode potential of the secondary battery assembly reaches 0.6 V with respect to a lithium metal reference (vs. Li/Li + ), a restraint force P1 is applied to the secondary battery assembly, wherein the restraint force P1 is greater than a restraint force applied before the negative electrode potential reaches 0.6 V; and
the restraint force P1 is applied to the secondary battery assembly until the negative electrode potential reaches at least 0.3 V with respect to the lithium metal reference (vs. Li/Li + ), and wherein
both ends of the wound electrode body in the thickness direction are constituted of a wide planar portion,
the planar portion comprises a center portion including a center line in a winding axial direction of the wound electrode body, and two end portions sandwiching the center portion in the winding axial direction, and
in the initial charging, a restraint force is applied to the center portion, and a restraint force is not applied to the two end portions.

9. The manufacturing method according to claim 8 , wherein
in the initial charging, a restraint force P2 is applied to the secondary battery assembly, when the negative electrode potential reaches 0.3 V with respect to the lithium metal reference (vs. Li/Li + ), and
a ratio (P2/P1) of the restraint force P1 and the restraint force P2 is 0.8 or more and 1.2 or less.

10. The manufacturing method according to claim 8 , wherein
the restraint force P1 is 3 kN or more and 15 kN or less.

11. The manufacturing method according to claim 8 , wherein
the negative electrode plate comprises a negative electrode core, and a negative electrode active material layer formed on the negative electrode core, and
a length of the negative electrode active material layer in a winding axial direction of the wound electrode body is at least 20 cm.

12. The manufacturing method according to claim 8 , wherein
an adhesive layer is provided on at least one surface of the separator, and the adhesive layer is adhered to the positive electrode plate or the negative electrode plate.

13. The manufacturing method according to claim 8 , wherein
the battery case comprises an exterior body comprising an opening and a bottom portion facing the opening, and a sealing plate for sealing the opening, and
the wound electrode body is disposed inside the exterior body, wherein a winding axis is parallel to the bottom portion.

14. The manufacturing method according to claim 8 , wherein
the battery case comprises a pair of large-area side walls facing each other, and a pair of small-area side walls facing each other and having an area smaller than an area of the large-area side walls,
a distance between the pair of large-area side walls is at least 3 cm, and
a plurality of the

Assignees

• Prime Planet Energy & Solutions Inc

Inventors

• Nishide Daisuke
• NAKANISHI Azusa
• Sano Hideki
• Onodera Naoto

Classifications

• H01M4/0447

  of complete cells or cells stacks · CPC title

• H01M10/0525 Primary

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M50/103

  prismatic or rectangular (H01M50/109, H01M50/11 take precedence) · CPC title

• H01M10/446

  Initial charging measures · CPC title

• H01M10/0431

  Cells with wound or folded electrodes (H01M10/045 takes precedence) · CPC title