Methods and systems of a two speed countershaft transmission

Patent metadata

Field	Value
Publication number	US-12435773-B2
Application number	US-202318336680-A
Country	US
Kind code	B2
Filing date	Jun 16, 2023
Priority date	Jun 16, 2023
Publication date	Oct 7, 2025
Grant date	Oct 7, 2025

Abstract

Systems and methods for an electric transmission system are herein provided. The electric transmission system, in one example, comprises an electric motor driving an input shaft, a first wet clutch position on a first end of a countershaft, and a second wet clutch positioned on a second end of the input shaft. The first wet clutch selectively engages the countershaft with a first clutch gear and the second wet clutch selectively engages the input shaft with second clutch gear. The input shaft meshes with the second clutch gear and the countershaft meshes with the first clutch gear. The electric transmission system further comprises an output shaft rotationally coupled to the countershaft.

First claim

The invention claimed is:

1. A two-speed electrified transmission system, comprising:
an electric motor driving an input shaft, wherein the input shaft is rotationally coupled to a first gear that meshes with a first clutch gear;
a first wet clutch positioned on a first end of a countershaft to selectively engage the countershaft with the first clutch gear;
a second wet clutch positioned on a second end of the input shaft to selectively engage the input shaft with a second clutch gear, wherein the input shaft meshes with the second clutch gear and the countershaft meshes with the first clutch gear; and
an output shaft rotationally coupled to the countershaft.

2. The two-speed electrified transmission system of claim 1 , wherein the countershaft is rotationally coupled to a second gear that meshes with the second clutch gear.

3. The two-speed electrified transmission system of claim 1 , wherein the countershaft is rotationally coupled to a third gear that is rotationally coupled to the output shaft.

4. The two-speed electrified transmission system of claim 3 , wherein the third gear meshes with a fourth gear that is rotationally coupled to the countershaft.

5. The two-speed electrified transmission system of claim 1 , wherein the output shaft is coupled to one or more output interfaces.

6. The two-speed electrified transmission system of claim 1 , further comprising a layshaft rotationally coupled to the countershaft via a fifth gear and to the output shaft via a sixth gear.

7. The two-speed electrified transmission system of claim 1 , wherein the input shaft, the countershaft, and the output shaft are parallel to each other.

8. The two-speed electrified transmission system of claim 1 , wherein the input shaft is vertically above the countershaft and the countershaft is vertically above the output shaft.

9. The two-speed electrified transmission system of claim 1 , wherein, in a first gear ratio, the first wet clutch is engaged and the second wet clutch is disengaged.

10. The two-speed electrified transmission system of claim 1 , wherein, in a second gear ratio, the second wet clutch is engaged and the first wet clutch is disengaged.

11. The two-speed electrified transmission system of claim 1 , wherein the first and second wet clutches are multi-plate wet friction clutches.

12. A method of operation of a transmission system, comprising:
powershifting between a first gear ratio and a second gear ratio via disengagement of a first wet friction clutch and engagement of a second wet friction clutch and vice versa, wherein the transmission system comprises:
an electric motor rotationally coupled to an input shaft;
a countershaft rotationally coupled to the input shaft; and
an output shaft rotationally coupled to the countershaft, wherein the first wet friction clutch selectively engages the countershaft and the second wet friction clutch selectively engages the input shaft.

13. The method of claim 12 , wherein the first wet friction clutch, when engaged, rotationally couples the countershaft to the input shaft via a first gear meshing in the first gear ratio.

14. The method of claim 12 , wherein the second wet friction clutch, when engaged, rotationally couples the input shaft to the countershaft via a second gear meshing in the second gear ratio.

15. The method of claim 12 , wherein the transmission system further comprises a layshaft rotationally coupled to the countershaft and the output shaft.

16. A multi-speed electric transmission system, comprising:
an electric traction motor rotationally coupled to an input shaft; and
an electric transmission comprising:
a first wet clutch configured to selectively engage a countershaft;
a second wet clutch configured to selectively engage the input shaft driven by the electric traction motor, wherein, in a first gear ratio, the first wet clutch is engaged and the second wet clutch is disengaged; and
an output shaft rotationally coupled to the countershaft, wherein the first wet clutch, when engaged, rotationally couples the countershaft to the input shaft via a first gear, and the second wet clutch, when engaged, rotationally couples the input shaft to the countershaft via a second gear.

17. The multi-speed electric transmission system of claim 16 , wherein the electric transmission is enclosed within a transmission housing.

18. The multi-speed electric transmission system of claim 16 , wherein the electric traction motor is decoupleable from the input shaft via an adaptor flange coupled to the input shaft.

19. The multi-speed electric transmission system of claim 16 , wherein the electric transmission is configured for addition of a layshaft with two additional gears, wherein the layshaft is rotationally coupled to the countershaft and to the output shaft.

Assignees

• Dana Belgium Nv

Inventors

• Van Dingenen Joachim
• Markey Jan

Classifications

• F16H2200/0034

  the gear ratios comprising two forward speeds · CPC title

• F16H2200/0021

  specially adapted for electric vehicles · CPC title

• F16H2003/0818

  comprising means for power-shifting · CPC title

• F16D21/08

  Serially-arranged clutches interconnecting two shafts only when all the clutches are engaged (F16D13/08, F16D13/12 take precedence) · CPC title

• F16H3/091 Primary

  including a single countershaft · CPC title