Structural health monitoring of composite structures

Patent metadata

Field	Value
Publication number	US-12435767-B2
Application number	US-202218074724-A
Country	US
Kind code	B2
Filing date	Dec 5, 2022
Priority date	Dec 5, 2022
Publication date	Oct 7, 2025
Grant date	Oct 7, 2025

Abstract

Example devices, systems, and methods for structural health monitoring of composite structures are disclosed. One example method includes attaching a device to an object by fitting the device around the object, where the device includes an enhanced magnetorheological elastomer (MRE) and an elastomer, the enhanced MRE has a folded pattern, the enhanced MRE is embedded in the elastomer, and the device is configured to output a voltage signal generated by the enhanced MRE based on a strain induced on the device in response to deformation. A digital signal is generated based on the voltage signal and using a data processing system, where the data processing system includes a Wheatstone bridge, an amplifier, and an analog-to-digital convertor. A strain value associated with the object is determined based on the digital signal.

First claim

What is claimed is:

1. A device, comprising:
an enhanced magnetorheological elastomer (MRE);
an elastomer;
a first conductive knit fabric; and
a second conductive knit fabric; wherein:
the enhanced MRE has a folded pattern;
the enhanced MRE is embedded in the elastomer;
the first conductive knit fabric is disposed at a first end of the elastomer;
the second conductive knit fabric is disposed at a second end of the elastomer;
the first conductive knit fabric and the second conductive knit fabric are configured to output a voltage between the first conductive knit fabric and the second conductive knit fabric, wherein the voltage is generated by the enhanced MRE based on a strain induced on the device in response to deformation; and
the device is configured to fit around an object.

2. The device of claim 1 , further comprising a buckle, wherein:
the buckle comprises a first part and a second part;
the first part of the buckle is connected to the first conductive knit fabric;
the second part of the buckle is connected to the second conductive knit fabric;
the first part and the second part of the buckle are configured to couple to each other to attach the device to the object by fitting the device around the object; and
the device is configured to fit around the object using the buckle.

3. The device of claim 1 , wherein the object is a pipe.

4. The device of claim 1 , wherein the enhanced MRE comprises a filler material and an additive material, the filler material comprises carbonyl ionic particles (CIPs), and the additive material comprises multiwall carbon nanotubes (MWCNT).

5. The device of claim 4 , wherein a weight of the CIPs has a range of twenty to thirty percent by weight of the enhanced MRE.

6. The device of claim 4 , wherein a weight of the MWCNT has a range of one to three percent by weight of the enhanced MRE.

7. The device of claim 1 , wherein the elastomer is a silicone elastomer.

8. A system, comprising:
a device; and
a data processing system; wherein:
the device comprises:
an enhanced magnetorheological elastomer (MRE);
an elastomer;
a first conductive knit fabric; and
a second conductive knit fabric; wherein:
the enhanced MRE has a folded pattern;
the enhanced MRE is embedded in the elastomer;
the first conductive knit fabric is disposed at a first end of the elastomer;
the second conductive knit fabric is disposed at a second end of the elastomer;
the first conductive knit fabric and the second conductive knit fabric are configured to output a first voltage signal between the first conductive knit fabric and the second conductive knit fabric, wherein the first voltage signal is generated by the enhanced MRE based on a strain induced on the device in response to deformation; and
the device is configured to fit around an object; and

the data processing system comprises:
a signal conditioning module; and
an analog-to-digital convertor; wherein:
the signal conditioning module comprises:
 a Wheatstone bridge; and
 an amplifier; wherein:
 an input end of the Wheatstone bridge is connected to the first conductive knit fabric and the second conductive knit fabric;
 an output end of the Wheatstone bridge is connected to an input end of the amplifier;
 the Wheatstone bridge is configured to output a second voltage signal that has higher signal-to-noise ratio and higher resolution than the first voltage signal; and
 the amplifier is configured to output a third voltage signal that has higher voltage reading than the second voltage signal;
an input end of the analog-to-digital convertor is connected to an output end of the amplifier; and
the analog-to-digital convertor is configured to output a digital signal based on the third voltage signal.

9. The system of claim 8 , wherein the device further comprises a buckle, wherein:
the buckle comprises a first part and a second part;
the first part of the buckle is connected to the first conductive knit fabric;
the second part of the buckle is connected to the second conductive knit fabric;
the first part and the second part of the buckle are configured to couple to each other to attach the device to the object by fitting the device around the object; and
the device is configured to fit around the object using the buckle.

10. The system of claim 8 , further comprising a computer system, the computer system comprising:
one or more processors; and
one or more storage devices storing instructions that, when executed by the one or more processors, cause the one or more processors to perform operations comprising:
receiving the digital signal from the analog-to-digital convertor;
determining, based on the digital signal, a strain value associated with the object;
determining that the strain value is greater than or equal to a predetermined critical strain value; and
in response to determining that the strain value is greater than or equal to the predetermined critical strain value, sending an alert indicating that a rupture exists in the object.

11. The system of claim 8 , wherein the object is a pipe.

12. The system of claim 8 , wherein the enhanced MRE comprises a filler material and an additive material, the filler material comprises carbonyl ionic particles (CIPs), and the additive material comprises multiwall carbon nanotubes (MWCNT).

13. The system of claim 12 , wherein a weight of the CIPs has a range of twenty to thirty percent by weight of the enhanced MRE.

14. The system of claim 12 , wherein a weight of the MWCNT has a range of one to three percent by weight of the enhanced MRE.

15. The system of claim 8 , wherein the elastomer is a silicone elastomer.

16. A method, comprising:
attaching a device to an object by fitting the device around the object, wherein the device comprises:
an enhanced magnetorheological elastomer (MRE);
an elastomer;
a first conductive knit fabric; and
a second conductive knit fabric; wherein:
the enhanced MRE has a folded pattern;
the enhanced MRE is embedded in the elastomer;
the first conductive knit fabric is disposed at a first end of the elastomer;
the second conductive knit fabric is disposed at a second end of the elastomer; and
the first conductive knit fabric and the second conductive knit fabric are configured to output a first voltage signal between the first conductive knit fabric and the second conductive knit fabric, wherein the first voltage signal is generated by the enhanced MRE based on a strain induced on the device in response to deformation;

generating, based on the first voltage signal and using a data processing system, a digital signal, wherein the data processing system comprises:
a signal conditioning module; and
an analog-to-digital convertor; wherein:
the signal conditioning module comprises:
a Wheatstone bridge; and
an amplifier; wherein:
 an input end of the Wheatstone bridge is connected to the first conductive knit fabric and the second conductive knit fabric;
 an output end of the Wheatstone bridge is connected to an input end of the amplifier;
 the Wheatstone bridge is configured to output a second voltage signal that has higher signal-to-noise ratio and higher resolution than the first voltage signal; and
 the amplifier is configured to output a third voltage signal that has higher voltage reading than the second voltage signal;
an input end of the analog-to-digital convertor is connected to an output end of the amplifier; and
the analog-to-digital convertor is configured to output the digital signal based on the third voltage signal; and

determining, bas

Assignees

• Saudi Arabian Oil Co

Inventors

• Alsharif Layan Alaeddin
• Al-Hashmy Hasan Ali

Classifications

• F16L3/13

  and engaging it by snap action {(F16L3/1203 takes precedence)} · CPC title

• G01N3/066

  with electrical indicating or recording means · CPC title

• F16F2224/025

  Elastomers · CPC title

• F16L3/137

  and consisting of a flexible band · CPC title

• F16F1/361 Primary

  comprising magneto-rheological elastomers [MR], (magneto-rheological fluid dampers F16F9/535) · CPC title