Blower system

Patent metadata

Field	Value
Publication number	US-12435665-B2
Application number	US-202519041155-A
Country	US
Kind code	B2
Filing date	Jan 30, 2025
Priority date	Feb 23, 2024
Publication date	Oct 7, 2025
Grant date	Oct 7, 2025

Abstract

A blower system for supplying pressurized air to an airframe of an aircraft comprises: an air inlet for receiving air from an air source; an air outlet for supplying pressurized air to an airframe; a blower compressor in fluid communication with the air inlet and the air outlet, the blower compressor comprising a first rotor and a second rotor, wherein the first and second rotors are independently rotatable in order to compress air received from the air inlet and deliver the compressed air to the air outlet; a variable transmission comprising a first output for driving the first rotor, a second output for driving the second rotor, and first, second and third inputs; and first and second electrical machines, each comprising an electric rotor and an electric stator, wherein: the first input of the variable transmission is configured to be mechanically coupled to a spool of a gas turbine engine; the second input of the transmission is mechanically coupled to the electric rotor of the first electrical machine; the third input of the transmission is mechanically coupled to the electric rotor of the second electrical machine; and the electric stators of the first and second electrical machines are electrically connected to an electrical power management system configured to control the supply of electrical power to the first and second electrical machines in order to control the speed of the first and second outputs of the variable transmission.

First claim

I claim:

1. A blower system for supplying pressurized air to an airframe of an aircraft, the blower system comprising:
an air inlet for receiving air from an air source;
an air outlet for supplying pressurized air to the airframe;
a blower compressor in fluid communication with the air inlet and the air outlet, the blower compressor comprising a first rotor and a second rotor, wherein the first and second rotors are independently rotatable in order to compress air received from the air inlet and deliver the compressed air to the air outlet;
a variable transmission comprising a first output for driving the first rotor, a second output for driving the second rotor, and first, second and third inputs; and
first and second electrical machines, each comprising an electric rotor and an electric stator, wherein:
the first input of the variable transmission is configured to be mechanically coupled to a spool of a gas turbine engine;
the second input of the variable transmission is mechanically coupled to the electric rotor of the first electrical machine;
the third input of the variable transmission is mechanically coupled to the electric rotor of the second electrical machine; and
the electric stators of the first and second electrical machines are electrically connected to an electrical power management system configured to control the supply of electrical power to the first and second electrical machines in order to control the speed of the first and second outputs of the variable transmission.

2. The blower system of claim 1 , wherein the system further comprises a third electrical machine comprising an electric rotor and an electric stator, wherein the electric rotor of the third electrical machine is configured to be mechanically coupled to the spool of the gas turbine engine of the aircraft, whereby the third electrical machine is operable to generate electrical power from the spool of the gas turbine engine, and wherein the electric stator of the third electrical machine is electrically connected to the electrical power management system for supplying the generated electrical power to the electrical power management system.

3. The blower system of claim 2 , wherein the electric stators of the first and second electrical machines are operable to receive electrical power generated by the third electrical machine.

4. The blower system of claim 1 , wherein the variable transmission comprises two sun gears, two sets of planet gears meshingly engaged with the two sun gear respectively, and two ring gears meshingly engaged with the two sets of planet gear respectively.

5. The blower system of claim 4 , wherein the first input is formed by a common planet carrier of the first and second sets of planet gears.

6. The blower system of claim 4 , wherein the second input is formed by a first ring gear of the two ring gears and the third input is formed by a second ring gear of the two ring gears.

7. The blower system of claim 4 , wherein the first output is formed by a first sun gear of the two sun gears and the second output is formed by a second sun gear of the two sun gears.

8. The blower system of claim 4 , wherein the variable transmission further comprises:
a first driven gear mechanically coupled to a first sun gear of the two sun gears;
a first output shaft coupled to the first driven gear for mechanically coupling the first driven gear to the first rotor of the blower compressor; and
a second output shaft mechanically coupled to a second sun gear of the two sun gears for mechanically coupling the second sun gear to the second rotor of the blower compressor, wherein the first and second output shafts extend away from the first and second sun gears respectively in the same direction as one another.

9. The blower system of claim 4 , wherein the variable transmission further comprises:
a first output shaft mechanically coupled to a first sun gear of the two sun gears for mechanically coupling the first sun gear to the first rotor of the blower compressor; and
a second output shaft mechanically coupled to a second sun gear of the two sun gears for mechanically coupling the second sun gear to the second rotor of the blower compressor, wherein the first output shaft extends through a hollow interior of the second output shaft.

10. The blower system of claim 9 , wherein the variable transmission further comprises an output spur gear meshingly engaged with an auxiliary sun gear coupled to the second sun gear via a sun gear shaft, wherein the output spur gear is for mechanically coupling to the second rotor of the blower compressor.

11. The blower system of claim 1 , wherein the variable transmission comprises two sun gears, two sets of planet gears meshingly engaged with the two sun gear respectively, and a common ring gear meshingly engaged with the two sets of planet gears.

12. The blower system of claim 11 , wherein the first input is formed by the common ring gear.

13. The blower system of claim 11 , wherein the second input is formed by a first planet carrier of one of the sets of planet gears, and the third input is formed by a second planet carrier of the other of the sets of planet gears.

14. The blower system of claim 1 , wherein one of the first and second rotors is a low pressure rotor of the blower compressor and the other of the first and second rotors is a high pressure rotor of the blower compressor.

15. A gas turbine engine for an aircraft, the gas turbine engine comprising the blower system of claim 1 .

16. The gas turbine engine of claim 15 , further comprising:
an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor;
a fan located upstream of the engine core, the fan comprising a plurality of fan blades; and
a gearbox that receives an input from the core shaft and outputs drive to the fan so as to drive the fan at a lower rotational speed than the core shaft.

17. The gas turbine engine according to claim 16 , wherein:
the turbine is a first turbine, the compressor is a first compressor, and the core shaft is a first core shaft;
the engine core further comprises a second turbine, a second compressor, and a second core shaft connecting the second turbine to the second compressor; and
the second turbine, second compressor, and second core shaft are arranged to rotate at a higher rotational speed than the first core shaft.

18. An aircraft comprising:
a gas turbine engine according to claim 15 .

19. An aircraft comprising:
a blower system according to claim 1 .

Assignees

• Rolls Royce Plc

Inventors

• Murray Christopher A

Classifications

• F05D2220/76

  an electrical generator · CPC title

• F05D2260/40311

  of the epicyclical, planetary or differential type · CPC title

• F02C3/113

  with variable power transmission between rotors · CPC title

• F02C7/32

  Arrangement, mounting, or driving, of auxiliaries · CPC title

• F02C7/36

  Power transmission arrangements between the different shafts of the gas turbine plant, or between the gas-turbine plant and the power user ({F02C3/107 - F02C3/13 and} F02C7/32 take precedence; couplings for transmitting rotation F16D; gearing in general F16H) · CPC title