Use of organic nitrate and/or peroxide additives and method based thereon for deposit reduction in post diesel-combustion systems

Patent metadata

Field	Value
Publication number	US-12435288-B2
Application number	US-202218293541-A
Country	US
Kind code	B2
Filing date	Sep 23, 2022
Priority date	Sep 24, 2021
Publication date	Oct 7, 2025
Grant date	Oct 7, 2025

Abstract

The use of a nitrate compound and/or a peroxide compound as an additive in a diesel fuel composition to reduce the impact of deposits in the post combustion system of a diesel engine when combusting said diesel fuel composition.

First claim

The invention claimed is:

1. A method of reducing the impact of deposits in the post combustion system of a diesel engine, the method comprising:
combusting in the engine a diesel fuel composition comprising as an additive a nitrate compound and/or a peroxide compound; and
measuring the interval between regenerations of the diesel particulate filter, wherein the nitrate compound and/or peroxide compound reduces deposits in the post combustion system of the diesel engine and increases the interval between regenerations of the diesel particulate filter compared to when an otherwise identical fuel is combusted under identical conditions except for the inclusion of the post combustion deposit reducing additive.

2. The method according to claim 1 , further comprising reducing the formation of deposits in the post combustion system of a diesel engine.

3. The method according to claim 1 , wherein the additive is selected from alkyl nitrates and/or dialkyl peroxides.

4. The method according to claim 2 , wherein the additive comprises a nitrate compound of formula (I):

wherein R 1 is an optionally substituted straight chain, branched or cyclic alkyl group.

5. The method according to claim 1 , wherein the additive comprises a nitrate compound of formula (I):

wherein R 1 is an optionally substituted alkyl, aryl or aralkyl group.

6. The method according to claim 1 , wherein the additive comprises a nitrate compound of formula (I):

wherein R 1 is an unsubstituted alkyl group having 2 to 20 carbon atoms.

7. The method according to claim 2 , wherein the additive comprises a compound of formula (II):

wherein R 2 is an optionally substituted alkyl, aryl, alkaryl, aralkyl or acyl group; and
R 3 is hydrogen or an optionally substituted alkyl, aryl, alkaryl, aralkyl or acyl group.

8. The method according to claim 1 , wherein the additive comprises a compound of formula (II):

wherein R 2 and R 3 are the same and each is an unsubstituted alkyl or acyl group having 1 to 12 carbon atoms.

9. The method according to claim 1 , wherein the additive is selected from the group consisting of 2-ethylhexyl nitrate, a decyl nitrate and di-tert-butyl peroxide.

10. The method according to claim 6 , wherein R 1 is a branched decyl group having an average degree of branching of from 1 to 2.5.

11. The method according to claim 1 , wherein the diesel fuel composition comprises from 50 to 2000 ppm of alkyl nitrate and/or dialkyl peroxide compounds.

12. The method according to claim 1 , wherein the diesel fuel composition comprises from 50 to 350 ppm alkyl nitrate and/or dialkyl peroxide compounds.

13. The method according to claim 1 , further comprising reducing deposits in the post combustion system of a diesel engine having a pressure in excess of 1350 bar.

14. The method according to claim 1 , further comprising reducing the formation of deposits on the turbocharger of the post combustion system.

15. The method according to claim 1 , further comprising reducing the formation of deposits on the diesel oxidation catalyst of the post combustion system.

16. The method according to claim 1 , further comprising reducing the formation of deposits on the diesel particulate filter of the post combustion system.

17. The method according to claim 1 , further comprising reducing formation of deposits on the selective catalytic reduction unit of the post combustion system.

18. The method according to claim 1 , further comprising reducing the formation of deposits on the ammonia oxidation catalyst of the post combustion system.

19. The method according to claim 1 , further comprising reducing the formation deposits on sensors within the post combustion system.

20. The method according to claim 1 , further comprising reducing the formation of deposits in one more components of the post combustion system by at least 5%.

21. The method according to claim 1 , wherein the diesel fuel composition comprises one or more nitrogen containing detergents.

22. The method according to claim 21 wherein the one or more nitrogen containing detergents are selected from:
(i) a quaternary ammonium salt additive;
(ii) the product of a Mannich reaction between an aldehyde, an amine and an optionally substituted phenol; and
(iii) the reaction product of a carboxylic acid-derived acylating agent and an amine.

23. The method according to claim 1 , wherein the diesel engine is an off road engine.

24. The method according to claim 1 , further comprising providing one or more benefits selected from: an increase in power generation; an increase in torque; an increase in fuel economy; a reduction in emissions; a reduction in combustion chamber deposits; an acceleration improvement; driveability improvements; a reduction in cold start issues; lower soot formation; mitigation of lubricant degradation and/or performance loss; a reduction in diesel exhaust fluid and consumption; reduction in wear on all post combustion components; increased longevity of exhaust components; and the protection of intake components downstream of the EGR.

Assignees

• Innospec Ltd

Inventors

• Boon Philip John

Classifications

• C10L2270/026

  for diesel engines, e.g. automobiles, stationary, marine · CPC title

• C10L2200/0446

  Diesel · CPC title

• C10L10/04

  for minimising corrosion or incrustation · CPC title

• C10L1/1811 Primary

  peroxides; ozonides · CPC title

• C10L10/00

  Use of additives to fuels or fires for particular purposes (additives for liquid carbonaceous fuels characterised by their chemical nature C10L1/10; using binders for briquetting solid fuels C10L5/10; using additives to improve the combustion of solid fuels C10L9/10) · CPC title