Surface-modified fibers, reinforcing fibers, and molded article using same

Patent metadata

Field	Value
Publication number	US-12435195-B2
Application number	US-202017780087-A
Country	US
Kind code	B2
Filing date	Nov 10, 2020
Priority date	Nov 27, 2019
Publication date	Oct 7, 2025
Grant date	Oct 7, 2025

Abstract

To provide surface-modified fibers and reinforcing fibers that are capable of enhancing the adhesiveness to rubber, without the use of resorcinol and formaldehyde, and a molded article using the same. Surface-modified fibers include fibers, and a surface-modifying layer covering at least a part of a surface of the fibers, and have a solid surface zeta potential on a surface of the surface-modifying layer of −20.0 to 30.0 mV.

First claim

The invention claimed is:

1. Reinforcing fibers, comprising:
surface-modified fibers containing fibers and a surface-modifying layer that covers at least a part of a surface of the fibers and has a surface with a solid surface zeta potential of −20.0 to 30.0 mV, and
an adhesive layer containing conjugated diene-based rubber that covers at least a part of a surface of the surface-modified fibers and has a number average molecular weight (Mn) of more than 2,000 and 120,000 or less.

2. The reinforcing fibers according to claim 1 , wherein the conjugated diene-based rubber has a monomer unit derived from one or more dienes selected from the group consisting of butadiene, isoprene, and farnesene, in a molecule thereof.

3. The reinforcing fibers according to claim 1 , wherein
the conjugated diene-based rubber is modified conjugated diene-based rubber comprising a hydrogen bonding functional group in a part of the conjugated diene-based rubber, and
the hydrogen bonding functional group is one or more groups selected from the group consisting of a hydroxy group, an epoxy group, an aldehyde group, an acetalized form of an aldehyde group, a carboxy group, a salt of a carboxy group, an esterified form of a carboxy group, an acid anhydride of a carboxy group, a silanol group, an esterified form of a silanol group, an amino group, an imidazole group, and a mercapto group.

4. The reinforcing fibers according to claim 1 , wherein the adhesive layer further contains an oil, and the oil has a vapor pressure at 20° C. of 10 Pa or less.

5. A molded article, comprising the reinforcing fibers according to claim 1 .

6. The molded article according to claim 5 , further comprising a rubber layer.

7. The molded article according to claim 5 , wherein the molded article is a tire, a belt, or a hose.

8. A molded article, comprising fibers, a surface-modifying layer, an adhesive layer, and a rubber layer in this order,
wherein an adhesion force between the adhesive layer and the rubber layer is 70 N or more per a width of 25.4 mm.

9. The reinforcing fibers according to claim 1 , wherein the fibers are one or more fibers selected from the group consisting of polyester-based fibers, polyamide-based fibers, polyvinyl alcohol-based fibers, and regenerated cellulose-based fibers.

10. The reinforcing fibers according to claim 1 , wherein the surface-modifying layer contains a compound comprising a nitrogen-containing functional group.

11. The reinforcing fibers according to claim 1 , wherein the surface-modifying layer contains a compound comprising a functional group derived from one or more groups selected from the group consisting of an oxazoline group, an oxazolidinone group, a carbodiimide group, a carbamide group, an amino group, and an aziridine group.

12. The reinforcing fibers according to claim 1 , wherein an amount of the surface-modifying layer is 0.01 to 5.0 parts by mass per 100 parts by mass of the fibers used as a raw material.

Assignees

• Kuraray Co

Inventors

• Ishida Eiichi
• Koda Daisuke
• Asada Toru
• Takemoto Shinichi
• Yorimitsu Shuhei
• Kawai Hiroyuki

Classifications

• C08J2323/16

  Ethene-propene or ethene-propene-diene copolymers · CPC title

• D06M2101/32

  Polyesters · CPC title

• C08J5/06 Primary

  using pretreated fibrous materials · CPC title

• D06M13/402

  Amides {imides, sulfamic acids} · CPC title

• D06M15/693

  with natural or synthetic rubber, or derivatives thereof · CPC title