Sensor assembly for autonomous vehicles

Patent metadata

Field	Value
Publication number	US-12434631-B2
Application number	US-202017435368-A
Country	US
Kind code	B2
Filing date	Feb 28, 2020
Priority date	Mar 1, 2019
Publication date	Oct 7, 2025
Grant date	Oct 7, 2025

Abstract

A sensor assembly for autonomous vehicles includes a side mirror assembly configured to mount to a vehicle. The side mirror assembly includes a first camera having a field of view in a direction opposite a direction of forward travel of the vehicle; a second camera having a field of view in the direction of forward travel of the vehicle; and a third camera having a field of view in a direction substantially perpendicular to the direction of forward travel of the vehicle. The first camera, the second camera, and the third camera are oriented to provide, in combination with a fourth camera configured to be mounted on a roof of the vehicle, an uninterrupted camera field of view from the direction of forward travel of the vehicle to a direction opposite the direction of forward travel of the vehicle.

First claim

The invention claimed is:

1. A sensor assembly for autonomous vehicles, comprising:
a side mirror assembly configured to mount to a vehicle, comprising:
a first camera having a field of view in a direction opposite a direction of forward travel of said vehicle;
a second camera having a field of view in said direction of forward travel of said vehicle; and
a third camera having a field of view in a direction substantially perpendicular to said direction of forward travel of said vehicle,
wherein said first camera, said second camera, and said third camera are oriented to provide an uninterrupted camera field of view from said direction of forward travel of said vehicle to a direction opposite said direction of forward travel of said vehicle, and
wherein a center of said field of view of said third camera is not perpendicular to said direction of forward travel and is within 30 degrees of said direction perpendicular to said direction of forward travel.

2. The sensor assembly for autonomous vehicles according to claim 1 , wherein said uninterrupted camera field of view spans at least 180°.

3. The sensor assembly for autonomous vehicles according to claim 1 , wherein said first and second cameras are narrow field of view cameras, and said third camera is a wide field of view camera.

4. The sensor assembly for autonomous vehicles according to claim 1 , wherein said third camera and said second camera are oriented such that said field of view of said third camera overlaps said field of view of said second camera by at least 5 degrees.

5. The sensor assembly for autonomous vehicles according to claim 1 , wherein said third camera and said second camera are oriented such that said field of view of said third camera overlaps said field of view of said second camera by about 10 degrees.

6. The sensor assembly for autonomous vehicles according to claim 1 , wherein said first camera, said second camera, and said third camera are each disposed on an upper portion of said side mirror assembly.

7. The sensor assembly for autonomous vehicles according to claim 6 , wherein said first camera, said second camera, and said third camera are each disposed within a volume of 8 in 3 on an upper portion of said side mirror assembly.

8. The sensor assembly for autonomous vehicles according to claim 1 , wherein said sensor assembly further comprises a fourth camera configured to be mounted on a roof of said vehicle, said fourth camera oriented to have a field of view in said direction of forward travel of said vehicle.

9. The sensor assembly for autonomous vehicles according to claim 8 , wherein said fourth camera is a wide field of view camera.

10. The sensor assembly for autonomous vehicles according to claim 8 , wherein said fourth camera and said second camera are oriented such that said field of view of said fourth camera overlaps said field of view of said second camera.

11. The sensor assembly for autonomous vehicles according to claim 8 , wherein said fourth camera and said third camera are oriented such that said field of view of said fourth camera overlaps said field of view of said third camera.

12. The sensor assembly for autonomous vehicles according to claim 1 , wherein said side mirror assembly further comprises at least one of a radar sensor and a lidar sensor.

13. The sensor assembly for autonomous vehicles according to claim 1 , wherein said side mirror assembly further comprises a radar sensor, a lidar sensor, and an inertial measurement unit (IMU).

14. The sensor assembly for autonomous vehicles according to claim 1 , further comprising an arm assembly configured to project said sensor assembly outward from said vehicle,
wherein said vehicle is an autonomous truck, and
wherein said arm assembly comprises mountings for attachment to an A-pillar of said autonomous truck.

15. The sensor assembly for autonomous vehicles according to claim 1 , wherein said vehicle is an autonomous tractor trailer, and wherein said uninterrupted camera field of view is uninterrupted horizontally outside 1 meter laterally from a point at a center of a tractor of said autonomous tractor trailer.

16. The sensor assembly for autonomous vehicles according to claim 15 , wherein said uninterrupted camera field of view is co-terminus with a side of a trailer of said autonomous tractor trailer.

17. The sensor assembly for autonomous vehicles according to claim 1 , wherein said first camera is mounted with a tolerance such that said field of view of said first camera is co-terminus with a side of said vehicle when said first camera is maximally rotated away from said side of said vehicle.

18. The sensor assembly for autonomous vehicles according to claim 1 , wherein a center of said field of view of said third camera is at 10 degrees from said direction perpendicular to said direction of forward travel.

19. The sensor assembly for autonomous vehicles according to claim 1 , wherein each of said first camera and said second camera are configured as narrow field of view cameras having a field of view of less than 45 degrees and said third camera is configured as a wide field of view camera having a field of view greater than 120 degrees.

20. The sensor assembly for autonomous vehicles according to claim 19 , wherein said first camera and said third camera are pitched downward.

21. The sensor assembly for autonomous vehicles according to claim 20 , wherein said side mirror assembly has a natural frequency between 20 Hz and 200 Hz.

22. The sensor assembly for autonomous vehicles according to claim 1 , comprising:
a first lidar and a second lidar, the second lidar having a field of view of 360 degrees,
wherein each of said first camera and said second camera are configured as narrow field of view cameras having a field of view of less than 45 degrees, said third camera is configured as a wide field of view camera having a field of view greater than 120 degrees, and said second lidar has a field of view of 360 degrees.

23. The sensor assembly for autonomous vehicles according to claim 22 , wherein said first lidar is pitched downward within 10 degrees of a horizontal plane.

24. The sensor assembly for autonomous vehicles according to claim 22 , wherein said first camera and said third camera are pitched downward.

25. The sensor assembly for autonomous vehicles according to claim 24 , wherein said side mirror assembly have a natural frequency between 20 Hz and 200 Hz.

26. The sensor assembly for autonomous vehicles according to claim 1 , wherein the side mirror assembly is a left side mirror assembly, the sensor assembly further comprising:
a right side mirror assembly configured to mount to a vehicle, comprising:
a first camera having a field of view in a direction opposite a direction of forward travel of said vehicle;
a second camera having a field of view in said direction of forward travel of said vehicle; and
a third camera having a field of view in a direction substantially perpendicular to said direction of forward travel of said vehicle,

wherein said first camera, said second camera, and said third camera of said left side mirror assembly are oriented to provide a left side uninterrupted camera field of view from said direction of forward travel of said vehicle to said direction opposite said direction of forward travel of said vehicle and terminating at a first edge co-terminus with a first side of said vehicle,
wherein

Assignees

• Kodiak Robotics Inc

Inventors

• Burnette Donald
• Hinricher Court
• Kuvelker Jay
• Wendel Andreas
• Zinn John
• Shane Laura

Classifications

• B60R2001/1253

  with cameras, video cameras or video screens · CPC title

• H04N23/90

  Arrangement of cameras or camera modules, e.g. multiple cameras in TV studios or sports stadiums · CPC title

• G03B37/04

  with cameras or projectors providing touching or overlapping fields of view · CPC title

• G01S13/931

  of land vehicles · CPC title

• G01S13/867

  Combination of radar systems with cameras · CPC title