Aerosol-generating article having a plurality of air ingress zones

Patent metadata

Field	Value
Publication number	US-12433327-B2
Application number	US-202117905734-A
Country	US
Kind code	B2
Filing date	Mar 12, 2021
Priority date	Mar 12, 2020
Publication date	Oct 7, 2025
Grant date	Oct 7, 2025

Abstract

An aerosol-generating article for producing an aerosol upon heating is provided, the article including: a rod of aerosol-forming substrate; and a filter positioned downstream of the rod, in which the rod and the filter are assembled within a wrapper, the article further including first and second air ingress zones located on the wrapper, the first and the second air ingress zones each being configured to allow an ingress of air into an interior of the article, the first air ingress zone including a substantially porous portion of the wrapper, the substantially porous portion having a porosity of at least 3000 Coresta Units, and a level of air ingress into the interior of the article through the first zone is greater than a level of air ingress into the interior of article through the second zone. An aerosol-generating system including the aerosol-generating article and an aerosol-generating device is also provided.

First claim

The invention claimed is:

1. An aerosol-generating article for producing an aerosol upon heating, the aerosol-generating article comprising:
a rod of aerosol-forming substrate;
a filter positioned downstream of the rod of aerosol-forming substrate,
wherein the rod of aerosol-forming substrate and the filter are assembled within a wrapper; and
first and second air ingress zones located on the wrapper, the first and the second air ingress zones each being configured to allow an ingress of air into an interior of the aerosol-generating article,
wherein the first air ingress zone comprises a substantially porous portion of the wrapper, the substantially porous portion having a porosity of at least 3000 Coresta Units,
wherein a width of the first air ingress zone is at least 3 mm, and
wherein a level of air ingress into the interior of the aerosol-generating article through the first air ingress zone is configured to be greater than a level of air ingress into the interior of the aerosol-generating article through the second air ingress zone.

2. The aerosol-generating article according to claim 1 , wherein the second air ingress zone is located downstream of the first air ingress zone.

3. The aerosol-generating article according to claim 1 , wherein the first air ingress zone is located along the rod of aerosol-forming substrate and the second air ingress zone is located downstream of the rod of aerosol-forming substrate.

4. The aerosol-generating article according to claim 1 , wherein the filter of the aerosol-generating article comprises:
a mouthpiece segment comprising a plug of filtration material arranged downstream of the rod of aerosol-forming substrate, and
a hollow tubular segment located between the mouthpiece segment and the rod of aerosol-forming substrate.

5. The aerosol-generating article according to claim 4 , wherein the filter of the aerosol-generating article further comprises an aerosol-cooling element located between the mouthpiece segment and the hollow tubular segment.

6. The aerosol-generating article according to claim 4 , wherein the second air ingress zone is located along the hollow tubular element.

7. The aerosol-generating article according to claim 1 , wherein the first air ingress zone is located at least 2 mm downstream of an upstream end of the rod of aerosol-forming substrate.

8. The aerosol-generating article according to claim 1 , wherein the second air ingress zone is located at least 2 mm downstream of a downstream end of the rod of aerosol-forming substrate.

9. The aerosol-generating article according to claim 1 , wherein the second air ingress zone is located at least 2 mm downstream of the first air ingress zone.

10. The aerosol-generating article according to claim 1 , wherein a first volume of air configured to enter the interior of the aerosol-generating article through the first air ingress zone is at least 10 percent greater than a second volume of air configured to enter the interior of the aerosol-generating article through the second air ingress zone.

11. The aerosol-generating article according to claim 1 , wherein the second air ingress zone comprises a substantially porous portion of the wrapper.

12. The aerosol-generating article according to claim 1 , wherein the first air ingress zone or the second air ingress zone comprises a plurality of apertures extending through the wrapper.

13. The aerosol-generating article according to claim 1 , wherein the first air ingress zone has a porosity of at least 5000 Coresta Units.

14. The aerosol-generating article according to claim 1 , wherein the wrapper of the aerosol-generating article comprises an air-impermeable material.

15. The aerosol-generating article according to claim 1 , wherein a width of the first air ingress zone is at least 5 mm.

16. The aerosol-generating article according to claim 1 , wherein a width of the first air ingress zone is greater than a width of the second air ingress zone.

17. An aerosol-generating system comprising an aerosol-generating article and an aerosol-generating device having a distal end and a mouth end,
the aerosol-generating article comprising:
a rod of aerosol-forming substrate,
a filter positioned downstream of the rod of aerosol-forming substrate,
wherein the rod of aerosol-forming substrate and the filter are assembled within a wrapper, and
first and second air ingress zones located on the wrapper, the first and the second air ingress zones each being configured to allow an ingress of air into an interior of the aerosol-generating article,
wherein the first air ingress zone comprises a substantially porous portion of the wrapper, the substantially porous portion having a porosity of at least 3000 Coresta Units,
wherein a width of the first air ingress zone is at least 3 mm, and
wherein a level of air ingress into the interior of the aerosol-generating article through the first air ingress zone is configured to be greater than a level of air ingress into the interior of the aerosol-generating article through the second air ingress zone; and

the aerosol-generating system comprising:
a housing defining a device cavity configured to removably receive the aerosol-generating article at the mouth end of the aerosol-generating device;
a heater configured to heat the aerosol-forming substrate when the aerosol-generating article is received within the device cavity; and
an air-flow channel extending between a channel inlet and a channel outlet, the air-flow channel being configured to establish a fluid communication between an interior of the device cavity and an exterior of the aerosol-generating device,
wherein the aerosol-generating system is configured so that, when the aerosol-generating article is received within the device cavity, fluid communication between the interior of the aerosol-generating article and the exterior of the aerosol-generating device is established by a fluid communication being established between the first air ingress zone of the aerosol-generating article received within the device cavity and the air-flow channel of the aerosol-generating device.

Assignees

• Philip Morris Products Sa

Inventors

• Baur Guillaume Bastien
• Sanna Daniele
• Uthurry Jerome

Classifications

• A24D3/043

  with ventilation means, e.g. air dilution (A24D3/041 takes precedence) · CPC title

• A24D3/17

  Filters specially adapted for simulated smoking devices · CPC title

• A24F40/20

  Devices using solid inhalable precursors · CPC title

• A24F40/46

  Shape or structure of electric heating means · CPC title

• A24F40/485

  Valves; Apertures · CPC title