Data center rack system

Patent metadata

Field	Value
Publication number	US-12432888-B2
Application number	US-202217663371-A
Country	US
Kind code	B2
Filing date	May 13, 2022
Priority date	Aug 15, 2019
Publication date	Sep 30, 2025
Grant date	Sep 30, 2025

Abstract

This disclosure describes systems for arranging racks within a data center for a smaller and/or more flexible footprint, more efficient and/or resilient cooling, and/or easier installation. In some examples, this disclosure describes a data center rack system that includes an aisle and a plurality of rack stations adjacent to the aisle. The aisle includes an aisle guidance track defining an aisle axis. Each rack station of the plurality of rack stations includes a station guidance track defining a station axis. The station guidance track is configured to receive a rack from the aisle guidance track and position the rack in the respective rack station at a rack angle formed between the aisle axis and the station axis that is less than 90 degrees.

First claim

What is claimed is:

1. A method comprising:
receiving, by a controller, a temperature measurement for a rack of a plurality of racks, wherein each rack of the plurality of racks is positioned in a respective rack station at a rack angle formed between an aisle axis of an aisle and a station axis of the respective rack station that is less than 90 degrees, wherein the plurality of racks is configured to receive cooling air from a forced air cooling system, wherein each rack of the plurality of racks is configured to receiving cooling liquid from a liquid cooling system, and wherein each rack of the plurality of racks is positioned to permit the cooling air to flow between the rack for which the temperature measurement is received and any adjacent racks;
determining, by the controller, whether the temperature measurement is greater than a first threshold;
in response to determining that the temperature measurement is greater than the first threshold, increasing, by the controller, a flow rate of the cooling air from the forced air cooling system to the plurality of racks; and
in response to determining that the flow rate of the cooling air is at or greater than a second threshold, increasing, by the controller, a flow rate of the cooling liquid from the liquid cooling system to the rack of the plurality of racks for which the temperature measurement is received.

2. The method of claim 1 , further comprising:
determining, by the controller, whether the flow rate of the cooling air to the plurality of racks is at or greater than the second threshold; and
in response to determining that the flow rate is less than the second threshold, increasing, by the controller, the flow rate of the cooling air from the forced air cooling system to the plurality of racks.

3. The method of claim 2 , wherein the second threshold corresponds to a maximum flow rate of the cooling air.

4. The method of claim 1 ,
wherein the aisle comprises an aisle guidance track defining the aisle axis,
wherein a plurality of rack stations is adjacent to the aisle,
wherein the plurality of rack stations comprises a first plurality of rack stations on a first side of the aisle and a second plurality of rack stations on a second side of the aisle, and
wherein each rack station of the plurality of rack stations comprises a station guidance track defining the station axis and configured to:
receive a rack from the aisle guidance track; and
position the rack in the respective rack station at the rack angle formed between the aisle axis and the station axis that is less than 90 degrees.

5. The method of claim 1 , wherein each rack station of the plurality of rack stations further comprises a connector configured to:
couple to a rack positioned in the respective rack station of the plurality of rack stations;
supply electrical power to the rack; and
supply the cooling liquid to the rack.

6. The method of claim 5 , wherein the rack is configured to provide the cooling liquid to at least one of a computing device in the rack or a processor in the computing device in the rack.

7. The method of claim 1 , wherein increasing the flow rate of the cooling liquid to the rack comprises controlling a control valve assembly of the respective rack station.

8. The method of claim 1 , wherein increasing the flow rate of the cooling air to the plurality of racks comprises controlling one or more fans of the forced air cooling system.

9. The method of claim 1 ,
wherein the rack comprises:
a heat exchanger configured to receive the cooling liquid; and
at least one fan configured to discharge air through the heat exchanger into a rack volume, and

wherein the method further comprises, in response to determining that the temperature measurement is greater than the first threshold, increasing, by the controller, the flow rate of the discharged air from the rack using the at least one fan.

10. A data center rack system, comprising:
a plurality of rack stations adjacent to an aisle, wherein each rack station of the plurality of rack stations is configured to position a rack of a plurality of racks at a rack angle formed between an aisle axis of the aisle and a station axis of the respective rack station that is less than 90 degrees, wherein the plurality of racks is configured to receive cooling air from a forced air cooling system, wherein each rack of the plurality of racks is configured to receiving cooling liquid from a liquid cooling system, and wherein each rack of the plurality of racks is positioned to permit the cooling air to flow between the rack and any adjacent racks; and
a controller configured to, for each rack of the plurality of racks:
receive a temperature measurement;
determine whether the temperature measurement is greater than a first threshold;
in response to determining that the temperature measurement is greater than the first threshold, increase a flow rate of the cooling air from the forced air cooling system to the plurality of racks; and
in response to determining that the flow rate of the cooling air is at or greater than a second threshold, increase a flow rate of the cooling liquid from the liquid cooling system to the rack of the plurality of racks.

11. The data center rack system of claim 10 , wherein the controller is further configured to:
determine whether the flow rate of the cooling air to the plurality of racks is at or greater than the second threshold; and
in response to determining that the flow rate is less than the second threshold, increase the flow rate of the cooling air from the forced air cooling system to the plurality of racks.

12. The data center rack system of claim 11 , wherein the second threshold corresponds to a maximum flow rate of the cooling air.

13. The data center rack system of claim 10 ,
wherein the aisle comprises an aisle guidance track defining the aisle axis,
wherein the plurality of rack stations is adjacent to the aisle,
wherein the plurality of rack stations comprises a first plurality of rack stations on a first side of the aisle and a second plurality of rack stations on a second side of the aisle, and
wherein each rack station of the plurality of rack stations comprises a station guidance track defining the station axis and configured to:
receive a rack from the aisle guidance track; and
position the rack in the respective rack station at the rack angle formed between the aisle axis and the station axis that is less than 90 degrees.

14. The data center rack system of claim 10 , wherein each rack station of the plurality of rack stations further comprises a connector configured to:
couple to a computing device in the rack positioned in the respective rack station of the plurality of rack stations;
supply electrical power to the computing device; and
supply the cooling liquid to the rack.

15. The data center rack system of claim 14 , wherein the rack is configured to provide the cooling liquid to at least one of a computing device in the rack or a processor in the computing device in the rack.

16. The data center rack system of claim 14 , wherein the connector further comprises a control valve assembly configured to control a flow of the cooling liquid to the respective rack station.

17. The data center rack system of claim 14 , wherein the connector is configured to couple to a top of the rack.

18. The data center rack system of claim 14 ,
wherein each rack comprises:
a heat exchanger configured to receive the cooling liquid; and
at least one fan configured to discharge air through the heat excha

Assignees

• Equinix Inc

Inventors

• Pichai Tikhon Suresh
• Shah Bhavin Raju
• Hall David James Asher
• Asay Douglas James

Classifications

• H05K7/20836

  Thermal management, e.g. server temperature control · CPC title

• H05K7/20781

  within cabinets for removing heat from server blades · CPC title

• H05K7/20736

  within cabinets for removing heat from server blades · CPC title

• H05K7/20763

  Liquid cooling without phase change · CPC title

• H05K7/20172

  Fan mounting or fan specifications · CPC title