Density controlled phase-changing material (PCM) spheres for increased heating power and optimal delivery temperature in hot-water tanks

Patent metadata

Field	Value
Publication number	US-12429231-B2
Application number	US-202217890791-A
Country	US
Kind code	B2
Filing date	Aug 18, 2022
Priority date	Aug 26, 2021
Publication date	Sep 30, 2025
Grant date	Sep 30, 2025

Abstract

A medium for energy storage includes a plurality of capsules. Each capsule contains a phase changing material (PCM) configured to undergo a liquid-solid phase transition at a solidification temperature, T S . The PCM undergoes a relative volume change due to the phase transition. A shell is filled with the PCM. The shell contains a first heat-conducting material, and is configured to comply to the relative volume change. The relative volume change is configured to cause a buoyancy force, which acts on the capsule when the capsule is disposed in water at a water temperature, T W , to be larger than the capsule's weight for T w >T s , and equal to or smaller than the capsule's weight for T w <T s . The T s can be within ±5° F. of a design water temperature T o at the outlet of a water tank. The capsule can be neutrally buoyant in water at T o .

First claim

We claim:

1. A medium comprising:
a plurality of capsules, each capsule of the plurality of capsules comprising
a phase changing material (PCM) configured to undergo a liquid-solid phase transition at a solidification temperature, T S , wherein the PCM undergoes a relative volume change due to the phase transition,
a shell filled with the PCM, wherein the shell comprises a first heat-conducting material, and wherein the shell is configured to comply to the relative volume change, and
wherein the relative volume change is configured to cause a buoyancy force, which acts on each capsule of the plurality of capsules when the capsule is disposed in water at a water temperature, T W , to be larger than the capsule's weight for T w >T s , and equal to or smaller than the capsule's weight for T w <T s ;
further comprising a second heat-conducting material with higher heat conductance than the first heat-conducting material, wherein a portion of the second heat-conducting material is disposed inside the shell and in thermal contact with the PCM, and another portion of the second heat-conducting material protrudes outside the shell.

2. The medium of claim 1 , wherein the shell encapsulates a fraction of air less than 1-3% by volume.

3. The medium of claim 1 , wherein the shell is shaped as one of a spherical shell or a tubular shell.

4. The medium of claim 1 , wherein the first heat-conducting material of the shell comprises plastic material configured to conduct heat.

5. The medium of claim 1 , wherein the PCM comprises one of an organic PCM or a food-grade PCM.

6. The medium of claim 1 , wherein T s is within ±5° F. of a design water temperature T o at the outlet of a water tank.

7. The medium claim 6 , wherein each capsule of the plurality of capsules is neutrally buoyant in water at T o .

8. The medium of claim 1 , further comprising a gas capsule attached to the shell.

9. A system for heating water, the system comprising:
one or more tanks, each of the tanks configured to hold water;
an inlet coupled with one of the tanks to receive water at an input water temperature T wi ;
means for changing the temperature of at least a portion of the received water to a target water temperature T wt ;
an outlet coupled with one of the tanks to output the water at an outlet water temperature T wo ; and
a plurality of capsules, each capsule comprising
a phase changing material (PCM) configured to undergo a liquid-solid phase transition at a solidification temperature, T s , wherein the PCM undergoes a relative volume change due to the phase transition,
a shell filled with the PCM, wherein the shell comprises a first heat-conducting material, and wherein the shell is configured to comply to the relative volume change; and
wherein the relative volume change is configured to cause a buoyancy force, which acts on the capsule when the capsule is disposed in water at a water temperature, T w , to be larger than the capsule's weight for T w >T s , and equal to or smaller than the capsule's weight for T w <T s ;
the capsules being immersed in the water held by the tank coupled with the outlet,

wherein, when heating the water in the tank causes the temperature inside the capsules to rise to or above T S ,
the PCM undergoes a solid-to-liquid phase transition to create a charged capsule, and
the charged capsules are configured to float above the level of the outlet, and store latent heat captured during the PCM's solid-to-liquid phase transition, and

wherein when cooling the water in the tank causes the temperature inside the capsules to drop to or below T S ,
the PCM undergoes a liquid-to-solid phase transition to create a discharged capsule, and
the discharged capsules are configured to float adjacent to the level of the outlet, and release the stored latent heat.

10. The system of claim 9 , comprising a thermally stratified tank coupled with the inlet and with the outlet, wherein the capsules are immersed in the thermally stratified tank.

11. The system of claim 10 , wherein the temperature of water at the outlet of the thermally stratified tank is T wo , and the capsule is configured to be neutrally buoyant at T wo .

12. The system of claim 11 , wherein each capsule of the plurality of capsules is configured to be neutrally buoyant in water within a range of ±5° F. of T wo .

13. The system of claim 9 , wherein T s is from 115° F. to 155° F., and T wo is 110° F. to 160° F.

14. A method of heating water, comprising the steps of:
providing a tank for the water, the tank having an upper portion and a lower portion, and a water outlet and a water inlet, the water outlet being positioned between the upper portion and the lower portion;
providing in the tank a plurality of capsules, each capsule comprising:
a phase changing material (PCM) configured to undergo a liquid-solid phase transition at a solidification temperature, T S , wherein the PCM undergoes a relative volume change due to the phase transition,
a shell filled with the PCM, wherein the shell comprises a first heat-conducting material, and wherein the shell is configured to comply to the relative volume change, and
wherein the relative volume change is configured to cause a buoyancy force, which acts on the capsule when the capsule is disposed in water at a water temperature, T w , to be larger than the capsule's weight for T w >T s and equal to or smaller than the capsule's weight for T w <T s ; and,

heating the water in the tank to a target water temperature T wt ;
withdrawing water from the water outlet while inputting water through the water inlet, the withdrawn water having a temperature T wo that is higher than the temperature T wi of the inputted water and lower than T wt , creating a stratified water temperature tank with a graduated water temperature decreasing from the upper portion to the lower portion;
wherein the PCM in the capsule will solidify and the capsules will sink in the stratified tank.

15. The method of claim 14 , wherein the capsules are neutrally buoyant at a water temperature±5° F. of T wo .

16. The method of claim 14 , wherein the capsules further comprise a second heat-conducting material with higher heat conductance than the first heat-conducting material, wherein a portion of the second heat-conducting material is disposed inside the shell and in thermal contact with the PCM, and another portion of the second heat-conducting material protrudes outside the shell.

17. The system of claim 9 , wherein the capsules are neutrally buoyant at a water temperature±5° F. of T wo .

Assignees

• Ut Battelle Llc

Inventors

• Rendall Joseph D
• Nawaz Kashif
• Asher William E
• Elatar Ahmed F
• Sun Jian
• Brechtl Jamieson
• Liu Xiaoli
• An Keju
• Zhang Mingkan

Classifications

• F24D2220/10

  Heat storage materials, e.g. phase change materials or static water enclosed in a space · CPC title

• Y02E60/14

  Thermal energy storage · CPC title

• F24D11/002 Primary

  water heating system · CPC title