Optical plate with integrated connection

Patent metadata

Field	Value
Publication number	US-12429204-B2
Application number	US-202218685757-A
Country	US
Kind code	B2
Filing date	Aug 23, 2022
Priority date	Aug 23, 2021
Publication date	Sep 30, 2025
Grant date	Sep 30, 2025

Abstract

Example embodiments relate to optical plates with integrated connections. One example lighting unit includes a substrate. The lighting unit also includes one or more light sources provided to a top surface of the substrate. Additionally, the lighting unit includes at least one electrical contact provided to the top surface of the substrate. Further, the lighting unit includes an optical plate having an inner surface and an outer surface. The optical plate includes one or more optical elements. The one or more optical elements are configured for cooperating with the one or more light sources. The inner surface of the optical plate faces the top surface of the substrate. The optical plate further includes at least one electrical connecting element. The at least one electrical connecting element is configured for being connected electrically to the at least one electrical contact, and for providing electrical connection through the optical plate.

First claim

The invention claimed is:

1. A lighting unit comprising:
a substrate;
one or more light sources, preferably one or more LEDs, provided to a top surface of the substrate;
at least one electrical contact provided to the top surface of said substrate; and
an optical plate having an inner surface and an outer surface, said optical plate comprising one or more optical elements, said one or more optical elements configured for cooperating with the one or more light sources, wherein the inner surface of the optical plate faces the top surface of the substrate,
wherein the optical plate further comprises at least one electrical connecting element integrated to the optical plate,
wherein the at least one electrical connecting element is configured for, when the optical plate is mounted over the substrate, being connected electrically to the at least one electrical contact, and for providing electrical connection through the optical plate between the inner surface and the outer surface, and
wherein the outer surface of the optical plate comprises a recess surrounding a portion of the at least one electrical connecting element, said recess defining a receptacle configured for receiving an electrical connector.

2. The lighting unit according to claim 1 , wherein the optical plate is configured for being mounted on the substrate such as to define at least one sealed cavity between the inner surface of the optical plate and the top surface of the substrate; and wherein the at least one electrical contact is in the at least one sealed cavity.

3. The lighting unit according to claim 2 , wherein a seal is provided at an interface between the optical plate and the substrate and arranged around the at least one sealed cavity such as to seal the at least one sealed cavity.

4. The lighting unit according to claim 1 , wherein one of said at least one electrical contact is electrically connected to the one or more light sources, preferably via one or more electrical traces provided to the substrate.

5. The lighting unit according to claim 1 , wherein the outer surface of the optical plate comprises a lateral surface and an upper surface, and wherein the at least one electrical connecting element is configured for providing electrical connection between the inner surface and the lateral surface of the optical plate.

6. The lighting unit according to claim 1 , wherein the at least one electrical contact comprises a spring portion and the at least one electrical connecting element comprises: at least one pad portion configured for being connected to the at least one electrical contact, and at least one self-standing portion, or
wherein the at least one electrical contact comprises a spring portion or the at least one electrical connecting element comprises: at least one pad portion configured for being connected to the at least one electrical contact, and at least one self-standing portion.

7. The lighting unit according to claim 1 , wherein the recess is provided with a retaining means configured for retaining the electrical connector in electrical connection with the at least one electrical connecting element, and
wherein preferably the retaining means is integrated to the optical plate.

8. The lighting unit according to claim 1 , further comprising a seal arranged on the outer surface of the optical plate and surrounding the recess such as to provide sealing at an interface between the electrical connector and the outer surface upon plugging the electrical connector to the recess.

9. The lighting unit according to claim 1 , wherein the at least one connecting element is configured for providing electrical connection at a periphery of the optical plate with respect to the outer surface.

10. The lighting unit according to claim 1 , wherein the at least one connecting element comprises at least two connecting lines, and
wherein the at least two connecting lines comprises each a self-standing portion extending away from the outer surface.

11. The lighting unit according to claim 1 , wherein an optical plate portion through which the at least one electrical connecting element passes is made of an electrically-insulating material, and
wherein preferably a bare conducting portion of the at least one connecting element is directly embedded within the optical plate portion.

12. The lighting unit according to claim 1 , wherein the at least one electrical connecting element is integrated to the optical plate by overmolding.

13. The lighting unit according to claim 1 , wherein the one or more optical elements comprises one or more lens elements, preferably one or more free-form lens elements.

14. The lighting unit according to claim 1 , wherein the one or more optical elements are forming an array of at least two rows and at least two columns and the one or more light sources are forming an array of at least two rows and at least two columns, or
wherein the one or more optical elements are forming an array of at least two rows and at least two columns or the one or more light sources are forming an array of at least two rows and at least two columns.

15. The lighting unit according to claim 1 , wherein each of the one or more optical elements is configured to correspond to one light source of the one or more light sources.

16. An optical plate having an inner surface and an outer surface, said optical plate comprising one or more optical elements, said one or more optical elements configured for cooperating with one or more light sources provided to a substrate,
wherein an inner surface of the optical plate is configured for facing a top surface of the substrate,
wherein the optical plate further comprises at least one electrical connecting element integrated to the optical plate,
wherein the at least one electrical connecting element is configured for, when the optical plate is mounted over the substrate, being connected electrically to at least one electrical contact of the top surface of the substrate, and for providing electrical connection through the optical plate between the inner surface and the outer surface, and
wherein the outer surface of the optical plate comprises a recess surrounding a portion of the at least one electrical connecting element, said recess defining a receptacle configured for receiving an electrical connector.

17. The optical plate according to claim 16 , wherein the recess is provided with a retaining means configured for retaining the electrical connector in electrical connection with the at least one electrical connecting element, and
wherein preferably the retaining means is integrated to the optical plate.

18. The optical plate according to claim 16 , further comprising a seal arranged on the outer surface of the optical plate and surrounding the recess such as to provide sealing at the interface between the electrical connector and the outer surface upon plugging the electrical connector to the recess.

19. A lighting unit comprising:
a substrate;
one or more light sources, preferably one or more LEDs, provided to a top surface of the substrate;
at least one electrical contact provided to the top surface of said substrate; and
an optical plate having an inner surface and an outer surface, said optical plate comprising one or more optical elements, said one or more optical elements configured for cooperating with the one or more light sources, wherein the inner surface of the optical plate faces the top surface of the substrate,
wherein the optical plate further comprises at least one electrical connecting element i

Assignees

• Schreder Sa

Inventors

• Lang Vincent
• Smets Paul
• Witczak John

Classifications

• F21V31/005 Primary

  Sealing arrangements therefor · CPC title

• F21V17/06

  the fastening being onto or by the lampholder · CPC title

• F21V5/007

  Array of lenses or refractors for a cluster of light sources, e.g. for arrangement of multiple light sources in one plane (combination of two or more refractors F21V5/008) · CPC title

• F21Y2115/10

  Light-emitting diodes [LED] · CPC title

• F21V23/06 Primary

  the elements being coupling devices {, e.g. connectors} · CPC title