Piston compressor and method in which such a piston compressor is used

Patent metadata

Field	Value
Publication number	US-12429039-B2
Application number	US-201917413092-A
Country	US
Kind code	B2
Filing date	Dec 3, 2019
Priority date	Dec 18, 2018
Publication date	Sep 30, 2025
Grant date	Sep 30, 2025

Abstract

A piston compressor, including at least one piston compressor element ( 3 ) that is provided with a housing ( 8 ) with a compression chamber ( 13 ) in which a piston ( 10 ) is arranged movably back and forth in an axial direction (X-X′) between an upper dead point and a lower dead point by means of a drive shaft ( 5 ) driven by a rotary motor ( 6 ), and in which between this drive shaft ( 5 ) and the piston ( 10 ), a kinematic transmission ( 20 ) is provided for the primary drive of the piston ( 10 ), wherein the piston ( 10 ) is provided with a complementary drive (25) in the form of an electromagnetic linear drive.

First claim

The invention claimed is:

1. A piston compressor, comprising at least one piston compressor element ( 3 ) that is provided with a housing ( 8 ) with a compression chamber ( 13 ) in which a piston ( 10 ) is arranged to move back and forth in an axial direction (X-X′) between an upper dead point and a lower dead point, the piston being driven by a drive shaft ( 5 ) driven by a rotary motor ( 6 ),
wherein between the drive shaft ( 5 ) and the piston ( 10 ), a kinematic transmission ( 20 ) is provided as a primary drive of the piston ( 10 ),
wherein the piston ( 10 ) is provided with a complementary drive ( 25 ) in the form of an electromagnetic linear drive,
wherein the kinematic transmission ( 20 ) comprises a crank and rod mechanism ( 21 - 22 ), and
wherein the piston compressor ( 1 ) is provided with a control ( 27 ) for determining a momentary position of a crank ( 21 ) of the crank and rod mechanism ( 21 - 22 ) and for activating the electromagnetic linear drive ( 25 ) at least during a part of a compression stroke of the piston ( 10 ) from the lower dead point to the upper dead point of the piston ( 10 ) based on the momentary position of the crank ( 21 ).

2. The piston compressor according to claim 1 , wherein the complementary electromagnetic linear drive ( 25 ) comprises a direct electromagnetic drive of the piston ( 10 ) with one or several electrical coils ( 26 ) arranged around or along the compression chamber ( 13 ), which are capable of interacting inductively with the piston ( 10 ).

3. The piston compressor according to claim 2 , wherein the piston ( 10 ) and/or a cylinder mantle ( 9 ) are provided with one or more magnets.

4. The piston compressor according to claim 1 , wherein the complementary electromagnetic linear drive ( 25 ) comprises an indirect electromagnetic drive of the piston ( 10 ) with a plunger ( 29 ) which is arranged movably back and forth in a linear guide or enclosure ( 30 ) or which extends parallel to the axial direction (X-X′), and one or several coils ( 26 ), which are arranged around or along the linear guide or enclosure ( 30 ) and which are capable of interacting inductively with the plunger ( 29 ).

5. The piston compressor according to claim 4 , wherein the plunger ( 29 ) is provided with one or more magnets.

6. The piston compressor according to claim 4 , wherein the guide or enclosure ( 30 ) of the plunger ( 29 ) is arranged in the axial direction extension (X-X′), and wherein the plunger ( 29 ) is arranged on a rod ( 18 ) that is connected mechanically with the piston ( 10 ) and moves back and forth synchronously with the linear movement of the piston ( 10 ).

7. The piston compressor according to claim 1 , wherein the piston ( 10 ) is mechanically connected with the kinematic transmission ( 20 ) by means of a linear piston rod ( 18 ) which is arranged in the axial direction extension (X-X′), and wherein the complementary electromagnetic linear drive ( 25 ) comprises an internal plunger ( 29 ) attached onto the linear piston rod ( 18 ).

8. The piston compressor according to claim 1 , wherein the indirect electromagnetic drive ( 25 ) comprises an external plunger ( 29 ) which is mechanically connected with the piston ( 10 ) by means of a connection rod ( 32 ) that extends through the compression chamber ( 13 ) and reaches outside the compression chamber ( 13 ), onto which the external plunger ( 29 ) is attached.

9. The piston compressor according to claim 1 , wherein the electromagnetic linear drive ( 25 ) comprises a direct electromagnetic drive and/or an indirect electromagnetic drive with one or more internal and/or external plungers ( 29 ).

10. The piston compressor according to claim 3 , wherein the one or more magnets in the piston ( 10 ) are permanent magnets.

11. The piston compressor according to claim 1 , wherein the control ( 27 ) is configured such that during the compression stroke or the part thereof, at least 30% of a required compression power is supplied by the complementary electromagnetic linear drive ( 25 ), and a remaining portion of the required compression power is supplied by the rotary motor ( 6 ).

12. The piston compressor according to claim 11 , wherein the control ( 27 ) is configured such that during the compression stroke or the part thereof, at least 80 to 90% of the required compression power is supplied by the electromagnetic linear drive ( 25 ), and the remaining portion of the required compression power is supplied by the rotary motor ( 6 ).

13. The piston compressor according to claim 1 , wherein the rotary motor ( 6 ) is an electrical motor.

14. The piston compressor according to claim 13 , wherein the crank and rod mechanism comprises the crank ( 21 ), a crank pin ( 23 ), and a piston pin ( 24 ) that are supported by means of closed ball bearings ( 33 ).

15. The piston compressor according to claim 1 , wherein a belt drive ( 7 ) is provided between the drive shaft ( 5 ) and the rotary motor ( 6 ).

16. The piston compressor according to claim 1 , wherein the piston compressor ( 1 ) has a maximum compression power that is greater than 30 kW.

17. A method for compressing a gas by means of at least one piston compressor element ( 3 ) that is provided with a housing ( 8 ) with a compression chamber ( 13 ) in which a piston ( 10 ) is periodically moved back and forth in an axial direction (X-X′) between an upper dead point and a lower dead point by a drive shaft ( 5 ) driven by a rotary motor ( 6 ),
wherein between the drive shaft ( 5 ) and the piston ( 10 ), a kinematic transmission ( 20 ) is provided as a primary drive of the piston ( 10 ),
wherein the piston ( 10 ) is driven by means of a complementary drive ( 25 ) in the form of an electromagnetic linear drive during at least a part of the periodic back and forth movement of the piston,
wherein the kinematic transmission ( 20 ) comprises a crank and rod mechanism ( 21 - 22 ), and
wherein the piston compressor ( 1 ) is provided with a control ( 27 ) for determining a momentary position of a crank ( 21 ) of the crank and rod mechanism ( 21 - 22 ) and for activating the electromagnetic linear drive ( 25 ) at least during a part of a compression stroke of the piston ( 10 ) from the lower dead point to the upper dead point of the piston ( 10 ) based on the momentary position of the crank ( 21 ).

18. The method according to claim 17 , wherein during the compression stroke or the part thereof, at least 20 to 30% of a required compression power is supplied by the electromagnetic linear drive ( 25 ), and a remaining portion of the required compression power rest is supplied by the rotary motor ( 6 ).

19. The method according to according to claim 18 , wherein during the compression stroke or the part thereof, at least 80 to 90% of the required compression power is supplied by the electromagnetic linear drive ( 25 ), and the remaining portion of the required compression power is supplied by the rotary motor ( 6 ).

Assignees

• Atlas Copco Airpower Nv
• Univ Brussel Vrije

Inventors

• Verrelst Björn
• Beckers Jarl

Classifications

• H02K16/00

  Machines with more than one rotor or stator {(machines for transmitting mechanical power from a driving shaft to a driven shaft and comprising structurally interrelated motor and generator parts H02K51/00; permanent magnet machines with multiple rotors or stators relatively rotated for vectorially combining the excitation fields or the armature voltages H02K21/029)} · CPC title

• H02K7/06

  Means for converting reciprocating motion into rotary motion or vice versa · CPC title

• H02K33/00

  Motors with reciprocating, oscillating or vibrating magnet, armature or coil system (arrangements for handling mechanical energy structurally associated with motors H02K7/00, e.g. H02K7/06) · CPC title

• H02K33/12

  with armatures moving in alternate directions by alternate energisation of two coil systems · CPC title

• H02K7/075

  using crankshafts or eccentrics · CPC title