Method for exchanging an up-tower main component of an off-shore wind turbine

Patent metadata

Field	Value
Publication number	US-12429033-B2
Application number	US-202118040663-A
Country	US
Kind code	B2
Filing date	Jul 27, 2021
Priority date	Aug 10, 2020
Publication date	Sep 30, 2025
Grant date	Sep 30, 2025

Abstract

In order to provide an improved and cost-efficient method for performing an exchange of up-tower main components on an off-shore wind turbine a method is disclosed in during which a non-permanent service platform is temporarily coupled to a wind turbine tower lower section. In addition, a wind turbine structure and a system including such a structure are described, the wind turbine structure and the respective system being designed to allow performing the described method.

First claim

The invention claimed is:

1. A method for exchanging an up-tower component of an off-shore wind turbine with a replacement component, the off-shore wind turbine having a tower with a near and above water-level tower lower section having a permanent service platform, a nacelle with a nacelle structure directly or indirectly carrying the up-tower component, the method including the steps of
transporting the replacement component to the off-shore wind turbine with a vessel,
attaching a temporary service platform to the tower lower section on or adjacent the permanent service platform,
lowering the up-tower main component to be exchanged from the nacelle to the temporary service platform,
lifting the replacement component from the vessel to the temporary service platform,
lifting the replacement component from the temporary service platform to the nacelle, and
removing the temporary service platform from the tower lower section.

2. The method according to claim 1 , wherein the vessel is a constantly floating vessel equipped with an on-vessel lifting apparatus.

3. The method according to claim 2 , wherein the on-vessel lifting apparatus comprises a heave compensated crane.

4. The method according to claim 1 , wherein at least one component exchange-tool is lifted from the vessel to the temporary service platform with an on-vessel lifting apparatus and that the at least one component exchange-tool is lifted from the temporary service platform to the nacelle using a nacelle-integrated lifting apparatus.

5. The method according to claim 4 , wherein the at least one component exchange-tool comprises at least one of a heavy-duty lifting apparatus and a sliding tool.

6. The method according claim 1 , wherein the nacelle and/or a component exchange-tool is aligned to the temporary service platform via a yaw mechanism to align the nacelle or the component exchange-tool with the temporary service platform.

7. The method according to claim 1 , wherein the temporary service platform is transported to the wind turbine with the vessel and wherein attaching the temporary service platform to the tower lower section and removing the temporary service platform from the tower lower section is performed by an on-vessel lifting apparatus.

8. The method according to claim 1 , wherein the temporary service platform is coupled to the tower lower section via a non-permanent coupling system.

9. The method according to claim 8 , wherein the non-permanent coupling system is designed to allow tool-less coupling of the temporary service platform to the tower lower section.

10. The method according to claim 8 , wherein for coupling the temporary service platform to the tower lower section, the service platform is gravity hooked onto the tower lower section.

11. The method according to claim 8 , wherein the method for exchanging the up-tower component of the off-shore wind turbine is performed with the temporary service platform on a first off-shore wind turbine and is subsequently performed on a second off-shore wind turbine using one and the same temporary service platform.

12. A system for exchanging an up-tower component of an off-shore wind turbine with a tower lower section having a permanent service platform mounted thereto, the tower lower section or the permanent service platform mounted to the tower lower section is provided with at least one of a non-permanent coupling structure and a supporting structure for the temporary non-permanent coupling and supporting of a temporary service platform to be non-permanently coupled to the tower lower section,
wherein the system comprises the temporary service platform provided with at least one of a non-permanent coupling structure and a supporting structure corresponding to the at least one of the non-permanent coupling structure and supporting structure provided on the tower lower section or the permanent service platform.

13. The system according to claim 12 , wherein the temporary service platform has a platform section and a supporting carrier strut wherein at least one of the platform section and the supporting carrier strut is designed to positively interlock with a corresponding coupling structure provided on the tower lower section.

14. The system according to claim 12 , wherein the corresponding non-permanent coupling structure and/or supporting structure on the tower lower section and the temporary service platform are designed to allow for a gravity driven hooking of the temporary service platform to the tower lower section.

Assignees

• Vestas Wind Sys As

Inventors

• Botwright Adrian

Classifications

• F05B2240/95

  offshore · CPC title

• F05B2230/80

  Repairing, retrofitting or upgrading methods · CPC title

• E04G3/243

  following the outside contour of a building (E04G3/26 takes precedence) · CPC title

• E02B2017/0091

  Offshore structures for wind turbines · CPC title

• E02B17/0034

  Maintenance, repair or inspection of offshore constructions · CPC title