Brace for ceiling drop

Patent metadata

Field	Value
Publication number	US-12428839-B2
Application number	US-202318508673-A
Country	US
Kind code	B2
Filing date	Nov 14, 2023
Priority date	Nov 23, 2022
Publication date	Sep 30, 2025
Grant date	Sep 30, 2025

Abstract

A brace for mounting an electrical box between supports includes a central body with a pair of elongated sides each having a first end and a second end. The central body also includes a top surface connected between each first end. Rails are connected to each second end and extend substantially along the length of the pair of elongated sides. The brace also includes a first connecting end connected to a first end of the central body and a second connecting end connected to a second end of the central body. The central body, the first connecting end, and the second connecting end are integrally formed in a one-piece construction. Each rail is spaced apart from at least one of the first connecting end and the second connecting end to form a mounting space.

First claim

What is claimed is:

1. A brace for mounting an electrical box between supports, the brace comprising:
a central body comprising:
a pair of elongated sides each having a first end and a second end,
a top surface connected between each first end, and
a rail connected to each second end and extending substantially along the length of the pair of elongated sides;

a first connecting end connected to a first end of the central body;
a second connecting end connected to a second end of the central body; and
a catch extending from at least one elongated side of the pair of elongated sides, wherein the catch is vertically aligned with the rail;
wherein the central body, the first connecting end, and the second connecting end are integrally formed in a one-piece construction; and
wherein each rail is spaced apart from at least one of the first connecting end and the second connecting end to form a mounting space.

2. The brace of claim 1 , wherein the catch is formed as a cantilever member and is biased away from the at least one elongated side.

3. The brace of claim 1 , wherein the first connecting end and the second connecting end extend from the second ends in a direction opposite the top surface, and wherein the first connecting end and the second connecting end are configured to support the central body above the supports.

4. The brace of claim 1 , wherein the pair of elongated sides and the top surface for a substantially U-shape, and wherein the central body further includes a channel at least partially formed by an inner surface of the pair of elongated sides and the top surface.

5. The brace of claim 1 , wherein the first connecting end and the second connecting end each include an outer portion and an inner portion, the inner portion is formed as a cantilever member and is movable relative to the outer portion.

6. The brace of claim 1 , wherein each rail is oriented perpendicularly with respect to each second end.

7. A bracket for mounting an electrical box to a brace, the bracket comprising:
a base portion including a center, a first wing and a second wing, and a projection configured to be received within an opening of the electrical box to limit relative movement, wherein the projection includes a first section and a second section formed perpendicular to the first section, wherein the first section is connected to the base portion and the second section is configured to be received within the opening of the electrical box;
a first side portion extending from the base portion, the first side portion including a first end and a second end, wherein the first wing portion is connected to the first side portion proximate to the first end and a first channel is formed between the first end of the first side portion and the first wing portion; and
a second side portion extending from the base portion and spaced apart from the first side portion, the second side portion including a first end and a second end, wherein the first wing portion is connected to the first side portion proximate to the first end and a second channel is formed between the first end of the second side portion and the first wing portion.

8. The bracket of claim 7 , further comprising a first opening proximate to the second end of the first side portion and a second opening proximate to the second end of the second side portion, wherein the first opening and the second opening are aligned, and wherein the first opening and the second opening are configured to receive a cable for supporting the bracket.

9. The bracket of claim 7 , wherein the base portion further comprises an opening configured to receive a fastener for connecting the bracket to the electrical box.

10. A mounting assembly comprising:
a brace comprising:
a central body comprising:
a pair of elongated sides each having a first end and a second end,
a top surface connected between each first end, and
a rail connected to each second end and extending substantially along the length of the pair of elongated sides;

a first connecting end connected to a first end of the central body; and
a second connecting end connected to a second end of the central body;
wherein each rail is spaced apart from at least one of the first connecting end and the second connecting end to form a mounting space;

a connection assembly comprising:
a bracket comprising:
a base portion including a center and a first wing and a second wing;
a first side portion extending from the base portion, the first side portion including a first end and a second end, wherein the first wing portion is connected to the first side portion proximate to the first end and a first channel is formed between the first end of the first side portion and the first wing portion; and
a second side portion extending from the base portion and spaced apart from the first side portion, the second side portion including a first end and a second end, wherein the first wing portion is connected to the first side portion proximate to the first end and a second channel is formed between the first end of the second side portion and the first wing portion;

wherein the first side portion and the second side portion are sized to be removably received within the mounting space; and
wherein the first channel and the second channel are each configured to removably receive one of the rails, the bracket being selectively slidable along the rails.

11. The mounting assembly of claim 10 , further comprising a catch extending from at least one elongated side of the pair of elongated sides, wherein the catch is vertically aligned with the rail, and wherein the catch is configured to limit transitional movement of the bracket relative to the central body.

12. The mounting assembly of claim 10 , wherein the pair of elongated sides and the top surface for a substantially U-shape, wherein the central body further includes a channel at least partially formed by an inner surface of the pair of elongated sides and the top surface, and wherein the bracket is at least partially received within the channel while in use.

13. The mounting assembly of claim 10 , wherein the central body, the first connecting end, and the second connecting end are integrally formed in a one-piece construction.

14. The mounting assembly of claim 10 , wherein the connection assembly further comprises a washer and a fastener, wherein the washer includes a washer channel configured to receive the fastener and the base portion of the bracket includes an opening configured to receive the fastener.

15. The mounting assembly of claim 10 , further comprising an electrical box, wherein the connecting assembly removably connects the electrical box to the brace.

16. The mounting assembly of claim 10 , wherein the first end of the first side portion and the first end of the second side portion are configured to contact the rail and support the bracket against a gravitational force in use.

17. The mounting assembly of claim 10 , wherein the base portion further includes a projection configured to be received within an opening of the electrical box to limit relative movement, wherein the projection includes a first section and a second section formed perpendicular to the first section, and wherein the first section is connected to the base portion and the second section is configured to be received within an opening of the electrical box.

18. The brace of claim 1 , wherein the central body extends along a body axis and each rail extends radially outwardly in a direction away from the body axis, and wherein each rail is di

Assignees

• Hubbell Inc

Inventors

• Beristany Victor
• Korcz Krzysztof
• Patel Krishna

Classifications

• H02G3/20

  Ceiling roses {or other lighting sets} · CPC title

• H02G3/125

  with supporting bar extending between two separate studs of a wall frame · CPC title

• E04B9/006 Primary

  with means for hanging lighting fixtures or other appliances to the framework of the ceiling · CPC title