Process for adjusting the amount of dilution water of a binding compound, and corresponding computing unit

Patent metadata

Field	Value
Publication number	US-12428340-B2
Application number	US-201917416262-A
Country	US
Kind code	B2
Filing date	Dec 19, 2019
Priority date	Dec 21, 2018
Publication date	Sep 30, 2025
Grant date	Sep 30, 2025

Abstract

A process for manufacturing a mat of mineral fibers, wherein fibers are formed and a binding compound resulting from the mixture of a binder composition with dilution water is applied on the fibers, the fibers impregnated with the binding compound are collected on a perforated receiving device equipped with a fiber-receiving surface and, below the surface, at least one suction duct, and the mat is heat treated. The process includes determining an optimal amount of dilution water as a function of the humidity of the air in the fiberizing station, of the humidity of the intake air and of the intake air flow rate in the at least one suction duct, and of the desired amount of water in the mat at the outlet of the receiving chamber, and adjusting the amount of dilution water as a function of the optimal amount thus determined.

First claim

The invention claimed is:

1. A process for adjusting an amount of dilution water of a binding compound intended to be applied on fibers in a fiberizing station of a plant for manufacturing a mat of mineral fibers, the manufacturing plant comprising
a fiberizing station, comprising means for forming the fibers and means for applying, on said fibers, a binding compound resulting from the mixture of a binder composition with dilution water,
a receiving chamber comprising a perforated receiving device equipped with a fiber-receiving surface and, below said fiber-receiving surface, at least one suction duct, means for heat treatment of the mat,
the process comprising:
determining humidity of ambient air in the fiberizing station,
determining humidity of intake air and intake air flow rate in the at least one suction duct,
determining an optimal amount of dilution water as a function at least of the humidity of the ambient air in the fiberizing station, of the humidity of the intake air and of the intake air flow rate in the at least one suction duct, and of a desired amount of water in the mat at an outlet of the receiving chamber, and
adjusting the amount of dilution water as a function of said optimal amount thus determined.

2. The process as claimed in claim 1 , wherein the fiberizing station comprises a plurality of heating members and/or a plurality of members for supplying air or water, and the optimal amount of dilution water is determined by further taking into account the amount of usable water, resulting from one or more of said plurality of members.

3. The process as claimed in claim 2 , wherein the amount of usable water is at least equal to the sum of the amount of water resulting from at least one burner and of the amount of water resulting from the binder composition.

4. The process as claimed in claim 2 , wherein the amount of usable water is at least equal to the sum of the amount of water resulting from at least one burner, the amount of water resulting from the binder composition and the amount of water resulting from at least one device for supplying recycled intake air.

5. The process as claimed in claim 2 , wherein the plurality of members include at least one burner and/or means for applying the binding compound and/or at least one blowing ring and/or air guns and/or at least one device for supplying recycled intake air.

6. The process as claimed in claim 2 , wherein the amount of usable water, resulting from one or more of said plurality of members is measured beforehand by tests or determined by computation.

7. The process as claimed in claim 1 , wherein the fiberizing station comprises a plurality of heating members and/or a plurality of members for supplying air or water, and the optimal amount of dilution water is determined by further taking into account an amount of usable air, resulting from one or more of said plurality of members.

8. The process as claimed in claim 7 , wherein the plurality of members include at least one burner and/or means for applying the binding compound and/or at least one blowing ring and/or air guns and/or at least one device for supplying recycled intake air.

9. The process as claimed in claim 7 , wherein the amount of usable air, resulting from one or more of said plurality of members is measured beforehand by tests or determined by computation.

10. The process as claimed in claim 1 , wherein the intake air flow rate in said at least one suction duct is maintained at a constant value.

11. The process as claimed in claim 1 , wherein, in order to determine the humidity of the ambient air in the fiberizing station, measurements of humidity of the air are carried out at various locations of the fiberizing station and an average of the values thus measured is computed.

12. The process as claimed in claim 1 , wherein the adjustment of the amount of dilution water in the binding compound is carried out continuously during the manufacture of the mat of mineral fibers.

13. The process as claimed in claim 1 , wherein the adjustment of the amount of water in the binding compound is carried out periodically or after each change of product.

14. The process as claimed in claim 13 , wherein the adjustment of the amount of water in the binding compound is carried out every hour.

15. The process as claimed in claim 1 , wherein the perforated receiving device is a perforated conveyor or a grid.

16. A process for manufacturing a mat of mineral fibers, comprising: in a fiberizing station, forming fibers and applying a binding compound resulting from a mixture of a binder composition with dilution water on said fibers, collecting the fibers impregnated with the binding compound in a receiving chamber comprising a perforated receiving device equipped with a fiber-receiving surface and, below said fiber-receiving surface, at least one suction duct, heat treating the mat, and adjusting an amount of dilution water of a binding compound as claimed in the process of claim 1 .

17. The process as claimed in claim 16 , wherein the perforated receiving device is a perforated conveyor or a grid.

Assignees

• Saint Gobain Isover

Inventors

• Platon Diana
• D'Herin Bytner Frédéric

Classifications

• D04H1/655

  characterised by the apparatus for applying bonding agents · CPC title

• D04H1/4226

  characterised by the apparatus for manufacturing the glass fleece · CPC title

• C03C25/24

  Coatings containing organic materials · CPC title

• C03C25/1095 Primary

  to obtain coated fabrics · CPC title

• D04H1/645

  Impregnation followed by a solidification process · CPC title